{"id":13630,"date":"2024-12-18T04:00:09","date_gmt":"2024-12-18T04:00:09","guid":{"rendered":"https:\/\/www.hashmicro.com\/ph\/blog\/?p=13630"},"modified":"2026-03-03T07:50:26","modified_gmt":"2026-03-03T07:50:26","slug":"production-planning-inventory-control-ppic","status":"publish","type":"post","link":"https:\/\/www.hashmicro.com\/ph\/blog\/production-planning-inventory-control-ppic\/","title":{"rendered":"What is PPIC (Production Planning &amp; Inventory Control)? | The Meaning and Advantages"},"content":{"rendered":"<p>Imagine running a manufacturing operation where every resource is optimized, every schedule is on time, and raw materials are always ready. This is the promise of effective Production Planning and Inventory Control (PPIC) in today\u2019s fast-paced industry.<\/p>\n<p>Yet, without the right tools, PPIC managers face overwhelming challenges such as inaccurate forecasting, production delays, and high operational costs. These issues impact efficiency and profitability and affect customer satisfaction.<\/p>\n<p>According to a study by the Philippine Statistics Authority (PSA), over 40% of manufacturing delays in the country stem from mismanaged inventory and production schedules. Adopting advanced solutions is critical for overcoming these setbacks.<\/p>\n<p>Discover in this article how PPIC works, its benefits to your business, and how ERP software can simplify your processes. Let us guide you toward a more intelligent, more efficient <a href=\"https:\/\/www.hashmicro.com\/ph\/blog\/best-manufacturing-software\/\">manufacturing operation.<\/a><\/p>\n<div id=\"toc_group_article\" style=''>\r\n\t<p style='font-size:25px;font-weight:bold; margin-bottom:0px'>\r\n\t\tTable of Contents\r\n\t<\/p>\r\n\t<ul id=\"list_toc\" class='list_toc'><\/ul>\r\n<\/div>\r\n\r\n<div id=\"placeholder-toc\"><\/div>\r\n<div id=\"toc\">\r\n    <div class=\"header\">\r\n\t<span class=\"toc-title\" id=\"toc-title\">Content Lists<\/span>\t\r\n\t <i class=\"toc-icon\">\r\n        <svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"30\" height=\"30\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"#000\" stroke-width=\"2\" stroke-linecap=\"round\" stroke-linejoin=\"round\" class=\"header-icon\">\r\n          <path d=\"m6 9 6 6 6-6\" \/>\r\n        <\/svg>\r\n      <\/i>\r\n\t<\/div>\r\n    <div class=\"list\">\r\n      <ul id=\"toc-list\"><\/ul>\r\n    <\/div>\r\n <\/div>\r\n\r\n<style>\r\n\/* Simple styling for the TOC *\/\r\n\t\r\n\t#toc ul li:last-child {\r\n    padding-bottom: 16px; \/* Adjust the value as needed *\/\r\n}\r\n\r\n.td-fix-index {\r\n\t transform: unset !important;\r\n     -webkit-transform: unset !important; \r\n}\r\n.footer-contact .td-fix-index {\r\n\t transform: translateZ(0) !important;\r\n     -webkit-transform: translateZ(0) !important; \r\n}\r\n\t.tdb_single_content .tdb-block-inner.td-fix-index{\r\n\t\tposition: static;\r\n\t}\r\n\t\r\n\r\n\t\r\n#toc {\r\n  background-color: #FFF;\r\n\tpadding: 17px 24px 20px 24px !important;\r\n  margin-bottom: 20px;\r\n\/*   border: 1px solid #9C171E; *\/\r\n  border-radius: 6px;\r\n\tdisplay: none;\r\n  max-width: 100%;\r\n  transition: .4s ease height;\r\n\tmargin-left: 0;\r\n\toverflow: hidden;\r\n}\r\n\r\n#toc .header{\r\n  display: flex;\r\n  align-items: center;\r\n  justify-content: space-between;\r\n\tbackground-color: transparent;\r\n}\r\n\t\r\n\t#toc.sticky .header{\r\n\t\tpadding: 4px 0;\r\n\t}\r\n\t\r\n.header p{\r\n  font-size: 18px !important;\r\n  font-weight: 600 !important;\r\n  color: #393939;\r\n   margin-bottom: 0;\r\n  \/* margin-top: 20px; *\/\r\n}\r\n\r\n.toc-icon{\r\n  float: right;\r\n\/*   visibility: hidden; *\/\r\n}\r\n\r\n\t.toc-title{\r\n\t\tmargin-right: auto;\r\n\/* \t\tpadding-left: 20px; *\/\r\n\t\tfont-weight: 600;\r\n\t\talign-self: center;\t}\t\r\n\r\n#toc ul {\r\n  list-style-type: none;\r\n  padding-left: 0;\r\n  padding-top: 20px;\r\n  margin-top: 0px;\r\n}\r\n\t\r\n#toc.sticky ul{\r\n\toverflow-y: auto;\r\n\tmax-height: 250px;\r\n\tmargin-top: 0px;\r\n\tpadding-top: 20px;\r\n\/* \tborder-top: 1px solid #d3d3d3; *\/\r\n}\r\n\t\r\n#toc ul li {\r\n\/*   margin-bottom: 10px; *\/\r\n  margin-bottom: 10px;\r\n\tmargin-left: 0;\r\n\ttransition: .2s ease;\r\n\tcursor: pointer;\r\n}\r\n\t\r\n\t#toc.sticky ul li {\r\n\t  margin-right: 10px;\r\n\t}\r\n\t\r\n.td-post-content #toc-list li a:hover, .td-post-content #toc-list a.active{\r\n\tbackground-color: #FFF;\r\n\/* \tpadding: 8px 16px 8px 16px; *\/\r\n\tpadding: 4px 16px 4px 16px;\r\n\tborder-radius: 6px;\r\n\tcolor: #9c171e !important;\r\n\tfont-weight: 600 !important;\r\n}\r\n\t\r\n\t.td-post-content #toc-list li:hover a, .td-post-content #toc-list a.active{\r\n\t\tcolor: #9C171E !important;\r\n\t\tfont-weight: 600 !important;\r\n\t}\r\n\t\r\n.td-post-content #toc-list a.active{\r\n\tfont-weight: bold !important;\r\n\tcolor: #9C171E !important;\r\n}\r\n\t\r\n#toc a, .td-post-content #toc-list a {\r\n  text-decoration: none;\r\n  color: #ea1717 !important;\r\n  transition: .2s ease;\r\n\tfont-weight: 400 !important;\r\n\tdisplay: block;\r\n\t\r\n\tpadding: 4px 16px 4px 0;\r\n}\r\n\r\n#toc.sticky {\r\n  position: fixed;\r\n\/*   top: 73px; *\/\r\n\tbottom: 0;\r\n  z-index: 100; \r\n  box-shadow: 0 2px 5px rgba(0,0,0,0.1); \r\n\twidth: 100%; \r\n\tbackground-color: #FFF;\r\n\/* \tbackground-color: #FFF1F1; *\/\r\n\tborder-bottom: 1px solid #ea1717;\r\n\/*   border: 1px solid #393939; *\/\r\n  box-shadow: 0px 0px 14px 0px #00000040;\r\n  cursor: pointer;\r\n\tanimation: fadein .3s ease;\r\n\tpadding: 12px 16px !important;\r\n}\r\n\t\r\n\t.fadein{\r\n\t\tanimation: fadein .3s ease;\r\n\t}\r\n\t\r\n\t.fadeout{\r\n\t\tanimation: fadeout .3s ease;\r\n\t}\r\n\t\r\n\t\r\n\t@keyframes fadein{\r\n\t\t0% {\r\n\t\t\topacity: 0;\r\n\t\t}\r\n\t\t100%{\r\n\t\t\topacity: 1;\r\n\t\t}\r\n\t}\r\n\t\r\n\t@keyframes fadeout{\r\n\t\t0% {\r\n\t\t\topacity: 1;\r\n\t\t}\r\n\t\t100%{\r\n\t\t\topacity: 0;\r\n\t\t}\r\n\t}\r\n\r\n\t\r\n#toc.sticky .header p{\r\n\tmargin-bottom: 10px;\r\n\tmargin-top: 10px;\r\n}\r\n\r\n#toc.sticky .toc-icon{\r\n  visibility: visible;\r\n\/* \ttransition: 0.4s ease; *\/\r\n}\r\n\t\r\n\t.toc-icon{\r\n\t\talign-items: center;\r\n    \tdisplay: flex;\r\n\t}\r\n\t\r\n\tsvg.header-icon{\r\n\/* \t\tbackground-color: #9c171e; *\/\r\n\t\tbackground-color: #FFF;\r\n\t\tborder-radius: 30px;\r\n\t\tpadding: 5px;\r\n\t}\r\n\r\n#toc.sticky .list{\r\n\/*   max-height: 0; *\/\r\n  transition: height 0.4s ease;\r\n}\r\n\t\r\n\t#toc .list{\r\n\/*   max-height: 0; *\/\r\n  transition: height 0.4s ease;\r\n}\r\n\r\n#toc .header.active .toc-icon{\r\n\ttransform: rotate(0deg); \r\n\topacity: 1;\r\n}\r\n\r\n\t#toc .header.active + .list {\r\n\t  max-height: 200px; \/* Adjust this value as needed *\/\r\n\t  opacity: 1;\r\n\t}\r\n\t\r\n\t#placeholder-toc{\r\n\/* \t\tdisplay: none; *\/\r\n\t}\r\n\t\r\n\t@media (min-width: 768px) and (max-width: 991px){\r\n\t\t#toc.sticky{\r\n\/* \t\t\ttop: 104px; *\/\r\n\t\t\tbottom: 0px;\r\n\t\t}\r\n\t\t\r\n\t\t#toc{\r\n\t\t\twidth: unset !important;\r\n\t\t}\r\n\t}\r\n\t\r\n\t@media (max-width: 767px){\r\n\t\t#toc{\r\n\t\t\twidth: 100% !important;\r\n\t\t\tdisplay: inline-block;\r\n\t\t}\r\n\t\t\r\n\t\t#toc.sticky{\r\n\t\t\twidth: 84% !important;\r\n\/* \t\t\ttop: 81px; *\/\r\n\t\t\tbottom: 60px;\r\n\t\t\tmargin-left: auto;\r\n\t\t\tmargin-right: auto;\r\n\t\t\tpadding: 0 16px;\r\n\/* \t\t\tright: 5%; *\/\r\n\t\t}\r\n\t}\r\n<\/style>\r\n\r\n<style>\r\n\t#list_toc li {margin-bottom: 0;margin-top: 5px;}\r\n\t#list_toc > li > ul {padding-left: 20px;margin-bottom: 0;}\r\n\t#list_toc{height:max-content;transition:ease-in-out}\r\n\t#list_toc li {margin-bottom: 0;margin-top: 5px;}\r\n\t#list_toc_float li.active > a {color:#b1252d;background: #ffe1e3;}\r\n\t#list_toc_float li a {padding:3px 7px}\r\n\t#list_toc_float li a {\r\n\t\tdisplay: block;\r\n\t\tcolor:#000;\r\n\t\tmargin-bottom: 10px;\r\n\t\ttransition:all 0.2s ease-in-out;\r\n\t\tfont-size:15px\r\n\t}\r\n\t#list_toc_float li{list-style:none;list-style-position:inside; margin-left:0;}\r\n\t#list_toc_float a:hover{color:#b1252d;}\r\n\t\r\n\t#list_toc_float li a{margin-bottom:0px}\r\n\t#toc_group_float{\r\n\t\tline-height: 24px;\r\n\t\tmax-height: calc(100vh - 100px);\r\n\t\toverflow: auto;\r\n\t\tz-index: 99;\r\n\t\tdisplay:none!important;\r\n\t\tbackground:#fff;\r\n\t\ttransition:all 0.5s linear\r\n\t}\r\n\t\r\n\t@media (min-width:1019px){\r\n\t\t#toc_group_float {\r\n\t\t\tdisplay:block!important;\r\n\t\t\t}\r\n\t\t\t\t#toc_group_article {\r\n\t\t\tdisplay:none;\r\n\t\t}\r\n\t}\r\n\t\r\n\t@media (max-width:768px){\r\n\t\t#toc_group_article {\r\n\t\t\tdisplay:none;\r\n\t\t}\r\n\t}\r\n\t\r\n\t \/* custom scrollbar style *\/\r\n::-webkit-scrollbar {\r\n    width: 7px;\r\n}\r\n::-webkit-scrollbar-track {\r\n    background: #d7a2a4;\r\n}\r\n::-webkit-scrollbar-thumb {\r\n    background: #b1252d;\r\n    border-radius: 15px;\r\n}\t\t\r\n\r\n<\/style>\r\n\r\n<script>\r\n\tdocument.addEventListener('DOMContentLoaded', function() {\r\n\t\t\/\/ Function to handle click on all <a> elements with href starting with #\r\n\t\tfunction handleTitleClick(event) {\r\n\t\t\tevent.preventDefault();\r\n\t\t\tconst targetId = this.getAttribute('href').substring(1);\r\n\t\t\tconst targetElement = document.getElementById(targetId);\r\n\r\n\t\t\tif (targetElement) {\r\n\t\t\t\tconst headerHeight = document.querySelector('#toc .header').offsetHeight;\r\n\t\t\t\tconst navbarHeight = document.getElementById('tdi_34') ? document.getElementById('tdi_34').offsetHeight : 0;\r\n\t\t\t\tconst windowHeight = window.innerHeight;\r\n\t\t\t\tconst targetOffset = targetElement.offsetTop;\r\n\t\t\t\tconst scrollTo = targetOffset + (windowHeight \/ 2) + (headerHeight) - navbarHeight - 40;\r\n\r\n\t\t\t\twindow.scrollTo({\r\n\t\t\t\t\ttop: scrollTo,\r\n\t\t\t\t\tbehavior: 'smooth'\r\n\t\t\t\t});\r\n\t\t\t}\r\n\t\t}\r\n\r\n\t\t\/\/ Add event listener for all <a> elements in toc-list and list-toc\r\n\t\tconst titleLinks = document.querySelectorAll('#toc-list a, #list_toc a');\r\n\t\ttitleLinks.forEach(link => {\r\n\t\t\tlink.addEventListener('click', handleTitleClick);\r\n\t\t});\r\n\t});\r\n<\/script>\r\n\r\n<!-- ToC List for mobile -->\r\n<script>\r\n \/\/ Generate TOC based on headings\r\ndocument.addEventListener(\"DOMContentLoaded\", function() {\r\n  \/\/ Get the element that will contain the TOC\r\n  const tocList = document.getElementById('toc-list');\r\n\r\n  \/\/ Get the element with class 'td-post-content'\r\n  const article = document.querySelector('.td-post-content');\r\n\r\n  \/\/ Find all h2 elements within the article\r\n  const headers = article.getElementsByTagName('h2');\r\n\r\n  \/\/ Loop through the h2 elements and create a list item for each one\r\n  for (let i = 0; i < headers.length; i++) {\r\n    const header = headers[i];\r\n    const headerText = header.textContent;\r\n\/\/     const headerId = 'header-' + i;\r\n    const headerId = headerText\r\n    .toLowerCase()\r\n    .trim()\r\n    .replace(\/[^\\w\\s-]\/g, '')  \/\/ hapus tanda baca\r\n    .replace(\/\\s+\/g, '-'); \/\/ ganti spasi jadi \"-\"\r\n\r\n    \/\/ Set an ID for the header if it doesn't have one\r\n    header.setAttribute('id', headerId);\r\n\r\n    \/\/ Create a list item for the TOC\r\n    const listItem = document.createElement('li');\r\n\r\n    \/\/ Create a link for the list item\r\n    const link = document.createElement('a');\r\n    link.setAttribute('href', '#' + headerId);\r\n    link.textContent = headerText;\r\n\r\n    \/\/ Append the link to the list item\r\n    listItem.appendChild(link);\r\n\r\n    \/\/ Append the list item to the TOC list\r\n    tocList.appendChild(listItem);\r\n  }\r\n});\r\n\r\n\/\/ Keep height and placement of content using placeholder in place of TOC\r\ndocument.addEventListener(\"DOMContentLoaded\", function() {\r\n  const toc = document.querySelector('#toc');\r\n  const placeholderToc = document.querySelector('#placeholder-toc');\r\n\r\n  function setPlaceholderHeight() {\r\n    placeholderToc.style.height = `${toc.offsetHeight}px`;\r\n  }\r\n\r\n  \/\/ Set the initial height of the placeholder\r\n  setPlaceholderHeight();\r\n\r\n  \/\/ Update the height on window resize\r\n  window.addEventListener('resize', setPlaceholderHeight);\r\n});\r\n  const tocTitle = document.querySelector('#toc-title');\r\n\r\n\/\/ Sticky TOC and update heading\r\ndocument.addEventListener(\"DOMContentLoaded\", function() {\r\n  const toc = document.querySelector('#toc');\r\n  const footer = document.querySelector('.td-footer-template-wrap');\r\n  const tocParent = toc.parentElement;\r\n  const divTop = tocParent.getBoundingClientRect().top + window.pageYOffset;\r\n  const tocHeight = toc.offsetHeight;\r\n  const triggerPoint = divTop + tocHeight + 700;\r\n  const footerHeight = footer.offsetHeight;\r\n  const triggerFooterPoint = footer.getBoundingClientRect().top + window.pageYOffset - footerHeight - footerHeight - footerHeight;\r\n  const phtoc = document.querySelector('#placeholder-toc');\r\n  const headers = document.querySelectorAll('.td-post-content h2');\r\n  const navLinks = document.querySelectorAll('#toc-list a');\r\n\t\r\n\tconst panel2 = document.querySelector(\"#toc .list\");\r\n\tvar icon = document.querySelector(\".toc-icon\");\r\n\r\n  let activeLink = null; \/\/ Declare activeLink outside the loop\r\n\t\r\n  \/\/ Function to handle scroll and add\/remove .sticky class\r\n  function handleScroll() {\r\n    const windowTop = window.pageYOffset || document.documentElement.scrollTop;\r\n    let currentHeader = '';\r\n\r\n    \/\/ Highlight user progress as the heading comes\r\n    headers.forEach(header => {\r\n\t\tconst headerTop = header.offsetTop;\r\n\t\tconst headerHeight = header.clientHeight;\r\n\t\tif(window.innerWidth < 767){\r\n\t\t\ttocTitle.textContent = 'Table of Contents'; \/\/ Selalu pertahankan judul ini di mobile\r\n\t\t} else {\r\n\t\t\tif (window.scrollY >= (headerTop - headerHeight + 700)) {\r\n\t\t\t\tconst currentHeaderId = header.getAttribute('id');\r\n\t\t\t\tconst currentHeaderText = document.getElementById(currentHeaderId).textContent;\r\n\t\t\t\ttocTitle.textContent = currentHeaderText;\r\n\t\t\t\tcurrentHeader = currentHeaderId;\r\n\t\t\t}\r\n\t\t}\r\n\t});\r\n\r\n    navLinks.forEach(link => {\r\n      link.classList.remove('active');\r\n      if(currentHeader != '') {\r\n\t\t  if (link.getAttribute('href').includes(currentHeader)) {\r\n\t\t\t  link.classList.add('active');\r\n\t\t  }\r\n\t  }\r\n    });\r\n\r\n    \/\/ Update TOC title if sticky\r\n    if (windowTop > triggerPoint) {\r\n      if (!toc.classList.contains('sticky')) {\r\n        phtoc.style.display = \"block\";\r\n        toc.classList.add('sticky');\r\n        toc.style.width = `${tocParent.offsetWidth}px`; \/\/ Set width to match the parent element\r\n        toc.setAttribute('style', 'width: ' + tocParent.offsetWidth + 'px !important;');\r\n        toc.style.backgroundColor = \"#FFF\";\r\n\t\tpanel2.style.height = '0px';\r\n\t\t  icon.style.transform = \"rotate(180deg)\";\r\n\t\t  if(window.innerWidth < 767){\r\n\t\t\t  tocTitle.textContent = 'Table of Contents'; \/\/ Reset title\r\n       \t\t  toc.style.width = '150px'; \/\/ Set width to match the parent element\r\n\t\t  }\r\n      }\r\n      if (currentHeader) {\r\n        tocTitle.textContent = activeLink ? activeLink.textContent : \"\"; \/\/ Update title only if activeLink exists\r\n      }\r\n    } else {\r\n      toc.classList.remove('sticky');\r\n      phtoc.style.display = \"none\";\r\n      toc.style.width = 'unset'; \/\/ Reset to original width\r\n      toc.style.backgroundColor = \"#FFF\";\r\n      tocTitle.textContent = 'Table of Contents'; \/\/ Reset title\r\n\t\tpanel2.style.height = panel2.scrollHeight + \"px\";\r\n\t\ticon.style.transform = \"rotate(180deg)\";\r\n    }\r\n  }\r\n\r\n    \/\/ Attach the scroll event listener to the window\r\n    window.addEventListener('scroll', handleScroll);\r\n\r\n    \/\/ Initial call to handleScroll to set the correct state on load\r\n    handleScroll();\r\n});\r\n\t\r\n\t\/\/ Open toggle TOC\r\n\t  document.addEventListener(\"DOMContentLoaded\", function() {\r\n\t\tvar tocHeader = document.querySelector(\"#toc .header\");\r\n\t\tvar toc = document.querySelector(\"#toc\");\r\n\t\tvar icon = document.querySelector(\".toc-icon\");\r\n\t\tconst tocTitle = document.querySelector('#toc-title');\r\n\t\tconst tocs = document.querySelector('#toc.sticky');\r\n \t\tconst tocParent = toc.parentElement;\t\t  \r\n\r\n\t\t  tocHeader.addEventListener(\"click\", function() {\r\n\t\t\tvar panel = this.nextElementSibling;\r\n\t\t\tif (panel.style.height !== '0px') { \/\/ Check if height is not 0px\r\n\t\t\t  panel.style.height = '0px'; \/\/ Set height to 0 for full collapse\r\n\t\t\t  icon.style.transform = \"rotate(180deg)\";\r\n\t\t\t\tif(window.innerWidth > 768){\r\n\t\t\t\t\tif(!toc.classList.contains('sticky')){\r\n\t\t\t\t\t\ttoc.style.width = \"unset\";\r\n\t\t\t\t\t}\r\n\t\t\t\t\tif (toc.classList.contains('sticky')){\r\n\t\t\t\t\t\ttoc.style.width = '${tocParent.offsetWidth}px';\r\n\t\t\t\t\t\ttoc.setAttribute('style', 'width: ' + tocParent.offsetWidth + 'px !important;');\r\n\t\t\t\t\t}\r\n\t\t\t\t}\r\n\t\t\t\tif(window.innerWidth < 767){\r\n\t\t\t\t\ttoc.style.width = \"unset\"; \/\/ Reset width\r\n\t\t\t\t}\r\n\t\t\t\ttoc.style.backgroundColor = \"#FFF1F1\";\r\n\t\t\t} else {\r\n\t\t\t  panel.style.height = panel.scrollHeight + \"px\";\r\n\t\t\t  icon.style.transform = \"rotate(0deg)\";\r\n\t\t\t  toc.style.backgroundColor = \"#FFF\";\r\n\t\t\t  tocTitle.textContent = 'Table of Contents'; \/\/ Reset title\r\n\t\t\t\ttoc.style.paddingBottom = '24px';\r\n\t\t\t \tif(window.innerWidth < 767){\r\n\t\t\t\t\ttoc.style.width = `${tocParent.offsetWidth}px`; \/\/ Set width to match the parent element\r\n\t\t\t\t\ttoc.setAttribute('style', 'width: ' + tocParent.offsetWidth + 'px !important;');\r\n\t\t\t\t}\r\n\t\t\t}\r\n\t\t  });\r\n\r\n\t\t  \/\/ Close TOC when a link inside it is clicked\r\n\t\t  var tocLinks = document.querySelectorAll(\"#toc .list a\");\r\n\t\t  tocLinks.forEach(function(link) {\r\n\t\t\tlink.addEventListener(\"click\", function() {\r\n\t\t\t  var panel = document.querySelector(\"#toc .list\");\r\n\t\t\t  panel.style.height = '0px'; \/\/ Set height to 0 for full collapse\r\n\t\t\t  icon.style.transform = \"rotate(180deg)\";\r\n\t\t\t  toc.style.backgroundColor = \"#FFF\";\r\n\t\t\t});\r\n\t\t  });\r\n\t\t});\r\n\t\r\n\/\/ \tmake the heading at the center of the viewport\r\n\/\/ \tdocument.addEventListener('DOMContentLoaded', function() {\r\n\/\/     \/\/ Add click event listener to all links in the TOC list\r\n\/\/     document.querySelectorAll('#toc-list a').forEach(anchor => {\r\n\/\/         anchor.addEventListener('click', function (e) {\r\n\/\/             e.preventDefault(); 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background-color: #fffacd; border-radius: 25px 25px 25px 25px;\" width=\"100%\">\n<tbody>\n<tr>\n<td style=\"padding: 15px; border: none;\">\n<h3 style=\"margin-bottom: 10px;\"><span style=\"background-color: #990000; color: #ffffff; padding: 5px;\"><b>Key Takeaways<\/b><\/span><\/h3>\n<ul>\n<li style=\"font-weight: 400;\"><a href=\"#A\">PPIC coordinates<\/a> production schedules, resource allocation, and inventory levels to keep manufacturing operations running without costly interruptions.<\/li>\n<li style=\"font-weight: 400;\"><a href=\"#B\">The PPIC process moves through<\/a> six stages: Planning, Routing, Scheduling, Loading, Dispatching, and Follow-up, each serving a distinct role in ensuring production stays on track.<\/li>\n<li><a href=\"#C\">Poor PPIC management leads to<\/a> predictable problems: stockouts, idle production lines, inflated labor costs, and missed delivery windows.<\/li>\n<li><a href=\"#D\">ERP software strengthens PPIC by<\/a> centralizing data across scheduling, procurement, and inventory into one platform, reducing manual errors and improving real-time visibility.<\/li>\n<\/ul>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h2><strong>What is PPIC (Production Planning and Inventory Control)?<\/strong><\/h2>\n<p><img decoding=\"async\" class=\"alignnone wp-image-21645\" src=\"https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/12\/ppic-300x169.webp\" alt=\"ppic\" width=\"667\" height=\"376\" srcset=\"https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/12\/ppic-300x169.webp 300w, https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/12\/ppic-768x432.webp 768w, https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/12\/ppic-747x420.webp 747w, https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/12\/ppic-150x84.webp 150w, https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/12\/ppic-696x392.webp 696w, https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/12\/ppic.webp 800w\" sizes=\"(max-width: 667px) 100vw, 667px\" \/><\/p>\n<p class=\"font-claude-response-body break-words whitespace-normal leading-[1.7]\"><span id=\"A\"><\/span>Production Planning and Inventory Control (PPIC) is the process of coordinating a company&#8217;s manufacturing activities and managing the raw materials needed to produce finished goods. It involves creating production schedules, monitoring resources, and maintaining sufficient inventory levels to meet demand without disruption. In most manufacturing companies, the PPIC department serves as a vital link between sales, procurement, and finance ensuring that every stage of the production process runs smoothly and that customer orders are fulfilled on time.<\/p>\n<p class=\"font-claude-response-body break-words whitespace-normal leading-[1.7]\">The PPIC department carries out a wide range of responsibilities to keep operations aligned and efficient:<\/p>\n<ul>\n<li class=\"whitespace-normal break-words pl-2\"><strong>Planning production schedules:<\/strong> Create detailed schedules to ensure manufacturing processes run on time and meet deadlines.<\/li>\n<li class=\"whitespace-normal break-words pl-2\"><strong>Creating and managing manufacturing orders:<\/strong> Organize production orders in line with inventory levels and customer requirements.<\/li>\n<li class=\"whitespace-normal break-words pl-2\"><strong>Forecasting inventory requirements:<\/strong> Predict inventory needs by analyzing customer demand, sales forecasts, and market trends.<\/li>\n<li class=\"whitespace-normal break-words pl-2\"><strong>Scheduling:<\/strong> Plan production batches based on available raw materials, inventory levels, and estimated production times.<\/li>\n<li class=\"whitespace-normal break-words pl-2\"><strong>Monitoring inventory levels:<\/strong> Track raw materials and finished goods in warehouses to ensure uninterrupted production.<\/li>\n<li class=\"whitespace-normal break-words pl-2\"><strong>Optimizing machine productivity:<\/strong> Manage machinery usage to prevent overuse or underuse and maintain balanced operations.<\/li>\n<li class=\"whitespace-normal break-words pl-2\"><strong>Coordinating with other departments:<\/strong> Collaborate with sales, marketing, and procurement teams to resolve production-related challenges.<\/li>\n<li class=\"whitespace-normal break-words pl-2\"><strong>Managing stock movements:<\/strong> Monitor incoming and outgoing goods to maintain optimal stock levels and avoid shortages or excess.<\/li>\n<li class=\"whitespace-normal break-words pl-2\"><strong><span id=\"C\"><\/span>Providing inventory data:<\/strong> Share accurate inventory information with the finance department to <a href=\"https:\/\/www.hashmicro.com\/ph\/blog\/production-report\/\">support production reporting<\/a> and financial planning.<\/li>\n<li class=\"whitespace-normal break-words pl-2\"><strong>Solving production issues:<\/strong> Resolve disruptions quickly through effective communication with relevant departments.<\/li>\n<\/ul>\n<h2><strong>Benefits of PPIC (Production Planning and Inventory Control)<\/strong><\/h2>\n<p><img decoding=\"async\" class=\"alignnone wp-image-21646\" src=\"https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/12\/ppic-1-300x169.webp\" alt=\"ppic\" width=\"667\" height=\"376\" srcset=\"https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/12\/ppic-1-300x169.webp 300w, https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/12\/ppic-1-768x432.webp 768w, https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/12\/ppic-1-747x420.webp 747w, https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/12\/ppic-1-150x84.webp 150w, https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/12\/ppic-1-696x392.webp 696w, https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/12\/ppic-1.webp 800w\" sizes=\"(max-width: 667px) 100vw, 667px\" \/><\/p>\n<p class=\"font-claude-response-body break-words whitespace-normal leading-[1.7]\">An efficient PPIC system streamlines manufacturing operations, reduces unnecessary costs, and boosts overall productivity. Here are the key benefits in detail:<\/p>\n<h3 class=\"text-text-100 mt-2 -mb-1 text-base font-bold\">1. Ensure Right-Sized Investments in Capital Equipment<\/h3>\n<p class=\"font-claude-response-body break-words whitespace-normal leading-[1.7]\">PPIC helps organizations determine the exact production capacity needed to meet business demands, guiding decisions about the right amount of machinery, labor, and suppliers required. With accurate planning, businesses can reduce waste and make confident investment decisions that maximize ROI while eliminating delays in production capacity.<\/p>\n<h3 class=\"text-text-100 mt-2 -mb-1 text-base font-bold\">2. Reduce Inventory Costs<\/h3>\n<p class=\"font-claude-response-body break-words whitespace-normal leading-[1.7]\">By collaborating with the sales team to forecast customer demand, PPIC ensures well-planned safety stocks and minimizes unnecessary inventory handling costs. This preparation allows businesses to navigate unexpected supply and demand fluctuations without resorting to expensive last-minute raw material orders.<\/p>\n<h3 class=\"text-text-100 mt-2 -mb-1 text-base font-bold\">3. Reduce Labor Costs<\/h3>\n<p class=\"font-claude-response-body break-words whitespace-normal leading-[1.7]\">PPIC streamlines labor allocation by optimizing manufacturing processes and introducing automation where applicable, ensuring maximum productivity with minimal workforce requirements. It helps identify the right practices, raw materials, and technology investments allowing businesses to accomplish more with fewer resources.<\/p>\n<h3 class=\"text-text-100 mt-2 -mb-1 text-base font-bold\">4. Improve ROA (Return on Assets)<\/h3>\n<p class=\"font-claude-response-body break-words whitespace-normal leading-[1.7]\">By adopting best practices tailored to the business, PPIC enables companies to optimize asset utilization \u2014 from machinery to suppliers \u2014 ensuring nothing is overworked. This systematic approach enhances asset efficiency while maintaining production quality and consistent returns.<\/p>\n<h3 class=\"text-text-100 mt-2 -mb-1 text-base font-bold\">5. Enhance Customer Service<\/h3>\n<p class=\"font-claude-response-body break-words whitespace-normal leading-[1.7]\">Effective PPIC ensures precise production schedules and on-time order delivery, which strengthens customer satisfaction and builds a positive brand image. Fewer complaints and delays help businesses foster stronger client relationships and a loyal customer base.<\/p>\n<h3 class=\"text-text-100 mt-2 -mb-1 text-base font-bold\">6. Easy Inventory Control<\/h3>\n<p class=\"font-claude-response-body break-words whitespace-normal leading-[1.7]\">A robust PPIC process provides real-time insights into inventory levels, instantly notifying teams about stock availability or shortages to enable proactive planning. This efficiency saves time and allows staff to focus on higher-value tasks without unnecessary manual effort.<\/p>\n<h3 class=\"text-text-100 mt-2 -mb-1 text-base font-bold\">7. Improve Plant Morale<\/h3>\n<p class=\"font-claude-response-body break-words whitespace-normal leading-[1.7]\">Well-planned schedules, organized inventories, and clear communication reduce rush orders and last-minute chaos \u2014 creating a less stressful work environment. Employees feel more empowered and confident in their roles, leading to higher morale and a more productive workforce.<\/p>\n<h3 class=\"text-text-100 mt-2 -mb-1 text-base font-bold\">8. Reduce Idle Time<\/h3>\n<p class=\"font-claude-response-body break-words whitespace-normal leading-[1.7]\">Idle time caused by raw material shortages can disrupt workflows and lower productivity across the entire operation. PPIC minimizes this by ensuring a smooth flow of materials and a well-planned production process, allowing businesses to maintain continuous operations and maximize efficiency. For companies managing complex <a class=\"underline underline underline-offset-2 decoration-1 decoration-current\/40 hover:decoration-current focus:decoration-current\" href=\"https:\/\/www.hashmicro.com\/ph\/blog\/inventory-management-system\/\">inventory management<\/a> needs, PPIC provides the structured foundation needed to keep stock levels aligned with production demands at all times.<\/p>\n<h2 class=\"p1\"><strong>Types of Production Planning<\/strong><\/h2>\n<h3 class=\"text-text-100 mt-2 -mb-1 text-base font-bold\">1. Master Production Schedule<\/h3>\n<p class=\"font-claude-response-body break-words whitespace-normal leading-[1.7]\">The Master Production Schedule is a comprehensive plan that specifies when production will commence for various products, including the timing and quantities involved. Its primary objective is to establish a practical timeline that ensures timely delivery while minimizing excess inventory.<\/p>\n<h3 class=\"text-text-100 mt-2 -mb-1 text-base font-bold\">2. Materials Requirement Planning<\/h3>\n<p class=\"font-claude-response-body break-words whitespace-normal leading-[1.7]\">Materials Requirement Planning focuses on guaranteeing the availability of essential raw materials, maintaining minimal stock levels, and supporting procurement strategies. <a class=\"underline underline underline-offset-2 decoration-1 decoration-current\/40 hover:decoration-current focus:decoration-current\" href=\"https:\/\/www.hashmicro.com\/ph\/blog\/manufacturing-inventory-software\/\">Manufacturing inventory software<\/a> can support this process by automating material tracking and improving planning accuracy.<\/p>\n<h3 class=\"text-text-100 mt-2 -mb-1 text-base font-bold\">3. Capacity Planning<\/h3>\n<p class=\"font-claude-response-body break-words whitespace-normal leading-[1.7]\">Capacity Planning evaluates the production capabilities an organization needs to meet customer demand and adapt to variations in product requirements. This process aims to balance costs with available resources while aligning supply with demand.<\/p>\n<h3 class=\"text-text-100 mt-2 -mb-1 text-base font-bold\">4. Workflow Planning<\/h3>\n<p class=\"font-claude-response-body break-words whitespace-normal leading-[1.7]\"><span id=\"B\"><\/span>Workflow Planning involves organizing the sequence of tasks executed throughout the production process. It allows teams to monitor each item&#8217;s progress, clarify task ownership, and maintain clear visibility into the current status of all production activities.<\/p>\n<h2 class=\"p1\"><strong>What are the stages involved in production planning and inventory control?<\/strong><\/h2>\n<p><img decoding=\"async\" class=\"aligncenter size-large wp-image-32564\" src=\"https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/12\/ChatGPT-Image-Mar-3-2026-10_09_04-AM-1024x683.png\" alt=\"stages of production management\" width=\"696\" height=\"464\" srcset=\"https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/12\/ChatGPT-Image-Mar-3-2026-10_09_04-AM-1024x683.png 1024w, https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/12\/ChatGPT-Image-Mar-3-2026-10_09_04-AM-300x200.png 300w, https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/12\/ChatGPT-Image-Mar-3-2026-10_09_04-AM-768x512.png 768w, https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/12\/ChatGPT-Image-Mar-3-2026-10_09_04-AM-630x420.png 630w, https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/12\/ChatGPT-Image-Mar-3-2026-10_09_04-AM-150x100.png 150w, https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/12\/ChatGPT-Image-Mar-3-2026-10_09_04-AM-696x464.png 696w, https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/12\/ChatGPT-Image-Mar-3-2026-10_09_04-AM-1068x712.png 1068w, https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/12\/ChatGPT-Image-Mar-3-2026-10_09_04-AM.png 1536w\" sizes=\"(max-width: 696px) 100vw, 696px\" \/><\/p>\n<h3 class=\"text-text-100 mt-2 -mb-1 text-base font-bold\">1. Planning<\/h3>\n<p class=\"font-claude-response-body break-words whitespace-normal leading-[1.7]\">This phase outlines production objectives of what will be made, who handles which tasks, and what methods will be used. It involves gathering input from sales and engineering to develop a detailed plan covering labor, equipment, and material needs.<\/p>\n<h3 class=\"text-text-100 mt-2 -mb-1 text-base font-bold\">2. Routing<\/h3>\n<p class=\"font-claude-response-body break-words whitespace-normal leading-[1.7]\">Routing determines how raw materials move through the production facility and how they are converted into finished products. This step coordinates all production stages, specifying the required materials and resources while optimizing operational flow.<\/p>\n<h3 class=\"text-text-100 mt-2 -mb-1 text-base font-bold\">3. Scheduling<\/h3>\n<p class=\"font-claude-response-body break-words whitespace-normal leading-[1.7]\">Scheduling focuses on timing, determining when each operation will be completed to make the best use of available time. Various schedule types, such as Master and Daily Schedules, are used to manage timelines effectively across the production floor.<\/p>\n<h3 class=\"text-text-100 mt-2 -mb-1 text-base font-bold\">4. Loading<\/h3>\n<p class=\"font-claude-response-body break-words whitespace-normal leading-[1.7]\">Loading evaluates the workload assigned to machines and workers, balancing new tasks against those already scheduled. It identifies underutilization and overloading issues, with solutions such as adding shifts or overtime to prevent delays.<\/p>\n<h3 class=\"text-text-100 mt-2 -mb-1 text-base font-bold\">5. Dispatching<\/h3>\n<p class=\"font-claude-response-body break-words whitespace-normal leading-[1.7]\">Dispatching involves issuing orders and instructions based on routing and scheduling plans. This step ensures that all necessary materials are prepared for production and that comprehensive records are maintained throughout.<\/p>\n<h3 class=\"text-text-100 mt-2 -mb-1 text-base font-bold\">6. Follow-up<\/h3>\n<p class=\"font-claude-response-body break-words whitespace-normal leading-[1.7]\"><span id=\"D\"><\/span>Often referred to as monitoring, this step compares actual performance with expected outcomes to identify problems in the production process. It addresses issues such as missed deadlines and may require adjustments to targets or schedules to improve overall efficiency. Teams using dedicated <a class=\"underline underline underline-offset-2 decoration-1 decoration-current\/40 hover:decoration-current focus:decoration-current\" href=\"https:\/\/www.hashmicro.com\/ph\/blog\/production-planning-software\/\">production planning tools<\/a> can automate much of this monitoring, making it easier to catch deviations early before they affect output.<\/p>\n<h2><strong>How ERP Software Optimizes PPIC<\/strong><\/h2>\n<p><img decoding=\"async\" class=\"alignnone wp-image-21647\" src=\"https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/12\/ppic-2-300x169.webp\" alt=\"ppic\" width=\"653\" height=\"368\" srcset=\"https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/12\/ppic-2-300x169.webp 300w, https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/12\/ppic-2-768x432.webp 768w, https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/12\/ppic-2-747x420.webp 747w, https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/12\/ppic-2-150x84.webp 150w, https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/12\/ppic-2-696x392.webp 696w, https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/12\/ppic-2.webp 800w\" sizes=\"(max-width: 653px) 100vw, 653px\" \/><\/p>\n<p class=\"font-claude-response-body break-words whitespace-normal leading-[1.7]\">Manual processes in PPIC often lead to human errors, data inaccuracies, and delays that reduce consistency across production. Implementing ERP software addresses these challenges by automating and streamlining operations through a centralized platform eliminating the need for separate systems and enabling faster, more accurate process management.<\/p>\n<p class=\"font-claude-response-body break-words whitespace-normal leading-[1.7]\">Key benefits of using ERP software to optimize PPIC include automated production scheduling, efficient Bill of Materials (BoM) and routing preparation, early warnings for low inventory levels, automated equipment maintenance scheduling, simplified procurement through automation, real-time monitoring of raw materials and finished goods, accurate inventory data for demand forecasting, and comprehensive reporting on inventory, production, and expenses. For businesses evaluating their options, reviewing the best manufacturing ERP software available can help identify a system that fits their production scale and PPIC requirements.<\/p>\n<h2><strong>Conclusion<\/strong><\/h2>\n<p>PPIC is a foundational process for any manufacturing business looking to maintain smooth production, manage inventory efficiently, and deliver on customer commitments consistently. Without structured planning and control, operations are vulnerable to delays, waste, and missed demand signals that compound over time. Businesses that invest in well-defined PPIC practices and the right technology to support them are better positioned to reduce costs, optimize resources, and scale their operations with confidence. For companies exploring software solutions to support these processes, reviewing the <a class=\"underline underline underline-offset-2 decoration-1 decoration-current\/40 hover:decoration-current focus:decoration-current\" href=\"https:\/\/www.hashmicro.com\/ph\/blog\/top-manufacturing-erp\/\">top ERP systems for manufacturing<\/a> can be a useful starting point for finding tools that align with their production goals and workflow complexity.<\/p>\n<h2><strong>FAQ About PPIC<\/strong><\/h2>\n<ul class=\"bottom_faq\">\n<li>\n<details>\n<summary><strong>What is PPIC in supply chain?<\/strong><\/summary>\n<p>PPIC, or Production Planning and Inventory Control, is a key function in the supply chain that ensures efficient production processes and optimal inventory management. It aligns production schedules with inventory levels to meet customer demand while minimizing waste and delays.<\/p>\n<\/details>\n<\/li>\n<li>\n<details>\n<summary><strong>What is the purpose of PPIC? <\/strong><\/summary>\n<p>The purpose of PPIC is to streamline manufacturing processes and manage inventory effectively. It ensures production schedules run on time, raw materials are available, and finished goods meet demand. PPIC aims to enhance efficiency, reduce costs, and improve overall operational performance.<\/p>\n<\/details>\n<\/li>\n<li>\n<details>\n<summary><strong>What is the purpose of the inventory control system?<\/strong><\/summary>\n<p>The purpose of an inventory control system is to maintain optimal stock levels, prevent overstocking or shortages, and ensure smooth operations. It helps monitor inventory in real time, reduce waste, improve cash flow, and ensure that production processes remain uninterrupted.<\/p>\n<\/details>\n<\/li>\n<li>\n<details>\n<summary><strong>What is the difference between production planning and inventory control?<\/strong><\/summary>\n<p>Production planning focuses on scheduling and organizing manufacturing activities to meet output targets, while inventory control ensures that the right materials are available in the right quantities at the right time. Together, they form PPIC, a unified approach that keeps production and stock management in sync.<\/p>\n<\/details>\n<\/li>\n<\/ul>\n<p><script type=\"application\/ld+json\">\n{\n  \"@context\": \"https:\/\/schema.org\",\n  \"@type\": \"FAQPage\",\n  \"mainEntity\": [\n    {\n      \"@type\": \"Question\",\n      \"name\": \"What is PPIC in supply chain?\",\n      \"acceptedAnswer\": {\n        \"@type\": \"Answer\",\n        \"text\": \"PPIC, or Production Planning and Inventory Control, is a key function in the supply chain that ensures efficient production processes and optimal inventory management. 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This is the promise of effective Production Planning and Inventory Control (PPIC) in today\u2019s fast-paced industry. Yet, without the right tools, PPIC managers face overwhelming challenges such as inaccurate forecasting, production delays, and high [&hellip;]<\/p>\n","protected":false},"author":47,"featured_media":21650,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[19],"tags":[],"class_list":{"0":"post-13630","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-manufacturing"},"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v26.6 (Yoast SEO v26.6) - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>What is PPIC? 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