{"id":10869,"date":"2024-11-05T04:13:12","date_gmt":"2024-11-05T04:13:12","guid":{"rendered":"https:\/\/www.hashmicro.com\/ph\/blog\/?p=10869"},"modified":"2025-05-21T04:47:44","modified_gmt":"2025-05-21T04:47:44","slug":"oee-in-manufacturing","status":"publish","type":"post","link":"https:\/\/www.hashmicro.com\/ph\/blog\/oee-in-manufacturing\/","title":{"rendered":"What is OEE in Manufacturing and Why is it Essential?"},"content":{"rendered":"<p>Are you letting hidden inefficiencies drain your factory\u2019s productivity? OEE in manufacturing is more than just a measurement; it\u2019s a guide to boosting productivity and cutting waste. By focusing on availability, performance, and quality, OEE in manufacturing helps you find and fix hidden issues to improve operations.<\/p>\n<p>Don\u2019t let hidden issues slow you down\u2014discover how OEE in manufacturing can boost your success! Read on to find simple steps like focusing on key equipment, using IoT, and adding ERP systems to improve production.<\/p>\n<table style=\"border-collapse: coacllapse;background-color: #fffacd;border-radius: 25px 25px 25px 25px\" width=\"100%\">\n<tbody>\n<tr>\n<td style=\"padding: 15px;border: none\">\n<h3 style=\"margin-bottom: 10px\"><span style=\"background-color: #990000;color: #ffffff;padding: 5px\"><b>Key Takeaways<\/b><\/span><\/h3>\n<ul>\n<li><strong><a href=\"#importance\">Importance of OEE<\/a><\/strong>: OEE helps manufacturers measure equipment productivity, identifying areas that need improvement. It reduces waste and boosts output, supporting better production efficiency overall.<\/li>\n<li><strong><a href=\"#challenges\">Challenges in Calculation<\/a><\/strong>: Accurately calculating OEE is complex and requires large data verification across key metrics. Setting realistic thresholds is crucial for avoiding inaccurate and misleading results.<\/li>\n<li><strong><a href=\"#hash\">HashMicro\u2019s Automated Solution<\/a><\/strong>: HashMicro\u2019s Manufacturing Software automates OEE tracking, simplifying production management and improving decision-making. The <a href=\"https:\/\/www.hashmicro.com\/ph\/blog\/mes-manufacturing-execution-system\/\">manufacturing execution system<\/a> boosts efficiency by offering real-time insights and reducing manual errors.<\/li>\n<\/ul>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p><a href=\"https:\/\/www.hashmicro.com\/ph\/free-product-tour\/?medium=free-product-tour\" target=\"_blank\"><img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/10\/bir-demo-gratis.webp\" data-desktop-src=\"https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/10\/bir-demo-gratis.webp\" data-mobile-src=\"https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/10\/mobile-bir-demo-gratis.webp\" alt=\"FreeDemo\" class=\"responsive-image-banner\" width=\"620\" height=\"255\"><\/a>\r\n\r\n<script>\r\n    \/\/ check which image to use based on screensize\r\n    document.addEventListener(\"DOMContentLoaded\", function() {\r\n        function updateImageSource() {\r\n            var images = document.querySelectorAll('.responsive-image-banner');\r\n            var screenWidth = window.innerWidth;\r\n\r\n            images.forEach(function(img) {\r\n                var mobileSrc = img.getAttribute('data-mobile-src');\r\n                var desktopSrc = img.getAttribute('data-desktop-src');\r\n\r\n                if (screenWidth < 576 && mobileSrc) {\r\n                    img.setAttribute('src', mobileSrc);\r\n                } else {\r\n                    img.setAttribute('src', desktopSrc);\r\n                }\r\n            });\r\n        }\r\n\r\n        \/\/ Initial check\r\n        updateImageSource();\r\n\r\n        \/\/ Update on resize\r\n        window.addEventListener('resize', updateImageSource);\r\n    });\r\n<\/script><div id=\"toc_group_article\" style=''>\r\n\t<p style='font-size:25px;font-weight:bold; margin-bottom:0px'>\r\n\t\tTable of Contents\r\n\t<\/p>\r\n\t<ul id=\"list_toc\" class='list_toc'><\/ul>\r\n<\/div>\r\n\r\n<div id=\"placeholder-toc\"><\/div>\r\n<div id=\"toc\">\r\n    <div class=\"header\">\r\n\t<span class=\"toc-title\" id=\"toc-title\">Content Lists<\/span>\t\r\n\t <i class=\"toc-icon\">\r\n        <svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"30\" height=\"30\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"#000\" stroke-width=\"2\" stroke-linecap=\"round\" stroke-linejoin=\"round\" class=\"header-icon\">\r\n          <path d=\"m6 9 6 6 6-6\" \/>\r\n        <\/svg>\r\n      <\/i>\r\n\t<\/div>\r\n    <div class=\"list\">\r\n      <ul id=\"toc-list\"><\/ul>\r\n    <\/div>\r\n <\/div>\r\n\r\n<style>\r\n\/* Simple styling for the TOC *\/\r\n\t\r\n\t#toc ul li:last-child {\r\n    padding-bottom: 16px; \/* Adjust the value as needed *\/\r\n}\r\n\r\n.td-fix-index {\r\n\t transform: unset !important;\r\n     -webkit-transform: unset !important; \r\n}\r\n.footer-contact .td-fix-index {\r\n\t transform: translateZ(0) !important;\r\n     -webkit-transform: translateZ(0) !important; \r\n}\r\n\t.tdb_single_content .tdb-block-inner.td-fix-index{\r\n\t\tposition: static;\r\n\t}\r\n\t\r\n\r\n\t\r\n#toc {\r\n  background-color: #FFF;\r\n\tpadding: 17px 24px 20px 24px !important;\r\n  margin-bottom: 20px;\r\n\/*   border: 1px solid #9C171E; *\/\r\n  border-radius: 6px;\r\n\tdisplay: none;\r\n  max-width: 100%;\r\n  transition: .4s ease height;\r\n\tmargin-left: 0;\r\n\toverflow: hidden;\r\n}\r\n\r\n#toc .header{\r\n  display: flex;\r\n  align-items: center;\r\n  justify-content: space-between;\r\n\tbackground-color: transparent;\r\n}\r\n\t\r\n\t#toc.sticky .header{\r\n\t\tpadding: 4px 0;\r\n\t}\r\n\t\r\n.header p{\r\n  font-size: 18px !important;\r\n  font-weight: 600 !important;\r\n  color: #393939;\r\n   margin-bottom: 0;\r\n  \/* margin-top: 20px; *\/\r\n}\r\n\r\n.toc-icon{\r\n  float: right;\r\n\/*   visibility: hidden; *\/\r\n}\r\n\r\n\t.toc-title{\r\n\t\tmargin-right: auto;\r\n\/* \t\tpadding-left: 20px; *\/\r\n\t\tfont-weight: 600;\r\n\t\talign-self: center;\t}\t\r\n\r\n#toc ul {\r\n  list-style-type: none;\r\n  padding-left: 0;\r\n  padding-top: 20px;\r\n  margin-top: 0px;\r\n}\r\n\t\r\n#toc.sticky ul{\r\n\toverflow-y: auto;\r\n\tmax-height: 250px;\r\n\tmargin-top: 0px;\r\n\tpadding-top: 20px;\r\n\/* \tborder-top: 1px solid #d3d3d3; *\/\r\n}\r\n\t\r\n#toc ul li {\r\n\/*   margin-bottom: 10px; *\/\r\n  margin-bottom: 10px;\r\n\tmargin-left: 0;\r\n\ttransition: .2s ease;\r\n\tcursor: pointer;\r\n}\r\n\t\r\n\t#toc.sticky ul li {\r\n\t  margin-right: 10px;\r\n\t}\r\n\t\r\n.td-post-content #toc-list li a:hover, .td-post-content #toc-list a.active{\r\n\tbackground-color: #FFF;\r\n\/* \tpadding: 8px 16px 8px 16px; *\/\r\n\tpadding: 4px 16px 4px 16px;\r\n\tborder-radius: 6px;\r\n\tcolor: #9c171e !important;\r\n\tfont-weight: 600 !important;\r\n}\r\n\t\r\n\t.td-post-content #toc-list li:hover a, .td-post-content #toc-list a.active{\r\n\t\tcolor: #9C171E !important;\r\n\t\tfont-weight: 600 !important;\r\n\t}\r\n\t\r\n.td-post-content #toc-list a.active{\r\n\tfont-weight: bold !important;\r\n\tcolor: #9C171E !important;\r\n}\r\n\t\r\n#toc a, .td-post-content #toc-list a {\r\n  text-decoration: none;\r\n  color: #ea1717 !important;\r\n  transition: .2s ease;\r\n\tfont-weight: 400 !important;\r\n\tdisplay: block;\r\n\t\r\n\tpadding: 4px 16px 4px 0;\r\n}\r\n\r\n#toc.sticky {\r\n  position: fixed;\r\n\/*   top: 73px; *\/\r\n\tbottom: 0;\r\n  z-index: 100; \r\n  box-shadow: 0 2px 5px rgba(0,0,0,0.1); \r\n\twidth: 100%; \r\n\tbackground-color: #FFF;\r\n\/* \tbackground-color: #FFF1F1; *\/\r\n\tborder-bottom: 1px solid #ea1717;\r\n\/*   border: 1px solid #393939; *\/\r\n  box-shadow: 0px 0px 14px 0px #00000040;\r\n  cursor: pointer;\r\n\tanimation: fadein .3s ease;\r\n\tpadding: 12px 16px !important;\r\n}\r\n\t\r\n\t.fadein{\r\n\t\tanimation: fadein .3s ease;\r\n\t}\r\n\t\r\n\t.fadeout{\r\n\t\tanimation: fadeout .3s ease;\r\n\t}\r\n\t\r\n\t\r\n\t@keyframes fadein{\r\n\t\t0% {\r\n\t\t\topacity: 0;\r\n\t\t}\r\n\t\t100%{\r\n\t\t\topacity: 1;\r\n\t\t}\r\n\t}\r\n\t\r\n\t@keyframes fadeout{\r\n\t\t0% {\r\n\t\t\topacity: 1;\r\n\t\t}\r\n\t\t100%{\r\n\t\t\topacity: 0;\r\n\t\t}\r\n\t}\r\n\r\n\t\r\n#toc.sticky .header p{\r\n\tmargin-bottom: 10px;\r\n\tmargin-top: 10px;\r\n}\r\n\r\n#toc.sticky .toc-icon{\r\n  visibility: visible;\r\n\/* \ttransition: 0.4s ease; *\/\r\n}\r\n\t\r\n\t.toc-icon{\r\n\t\talign-items: center;\r\n    \tdisplay: flex;\r\n\t}\r\n\t\r\n\tsvg.header-icon{\r\n\/* \t\tbackground-color: #9c171e; *\/\r\n\t\tbackground-color: #FFF;\r\n\t\tborder-radius: 30px;\r\n\t\tpadding: 5px;\r\n\t}\r\n\r\n#toc.sticky .list{\r\n\/*   max-height: 0; *\/\r\n  transition: height 0.4s ease;\r\n}\r\n\t\r\n\t#toc .list{\r\n\/*   max-height: 0; *\/\r\n  transition: height 0.4s ease;\r\n}\r\n\r\n#toc .header.active .toc-icon{\r\n\ttransform: rotate(0deg); \r\n\topacity: 1;\r\n}\r\n\r\n\t#toc .header.active + .list {\r\n\t  max-height: 200px; \/* Adjust this value as needed *\/\r\n\t  opacity: 1;\r\n\t}\r\n\t\r\n\t#placeholder-toc{\r\n\/* \t\tdisplay: none; *\/\r\n\t}\r\n\t\r\n\t@media (min-width: 768px) and (max-width: 991px){\r\n\t\t#toc.sticky{\r\n\/* \t\t\ttop: 104px; *\/\r\n\t\t\tbottom: 0px;\r\n\t\t}\r\n\t\t\r\n\t\t#toc{\r\n\t\t\twidth: unset !important;\r\n\t\t}\r\n\t}\r\n\t\r\n\t@media (max-width: 767px){\r\n\t\t#toc{\r\n\t\t\twidth: 100% !important;\r\n\t\t\tdisplay: inline-block;\r\n\t\t}\r\n\t\t\r\n\t\t#toc.sticky{\r\n\t\t\twidth: 84% !important;\r\n\/* \t\t\ttop: 81px; *\/\r\n\t\t\tbottom: 60px;\r\n\t\t\tmargin-left: auto;\r\n\t\t\tmargin-right: auto;\r\n\t\t\tpadding: 0 16px;\r\n\/* \t\t\tright: 5%; 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\/\/ Set height to 0 for full collapse\r\n\t\t\t  icon.style.transform = \"rotate(180deg)\";\r\n\t\t\t\tif(window.innerWidth > 768){\r\n\t\t\t\t\tif(!toc.classList.contains('sticky')){\r\n\t\t\t\t\t\ttoc.style.width = \"unset\";\r\n\t\t\t\t\t}\r\n\t\t\t\t\tif (toc.classList.contains('sticky')){\r\n\t\t\t\t\t\ttoc.style.width = '${tocParent.offsetWidth}px';\r\n\t\t\t\t\t\ttoc.setAttribute('style', 'width: ' + tocParent.offsetWidth + 'px !important;');\r\n\t\t\t\t\t}\r\n\t\t\t\t}\r\n\t\t\t\tif(window.innerWidth < 767){\r\n\t\t\t\t\ttoc.style.width = \"unset\"; \/\/ Reset width\r\n\t\t\t\t}\r\n\t\t\t\ttoc.style.backgroundColor = \"#FFF1F1\";\r\n\t\t\t} else {\r\n\t\t\t  panel.style.height = panel.scrollHeight + \"px\";\r\n\t\t\t  icon.style.transform = \"rotate(0deg)\";\r\n\t\t\t  toc.style.backgroundColor = \"#FFF\";\r\n\t\t\t  tocTitle.textContent = 'Table of Contents'; \/\/ Reset title\r\n\t\t\t\ttoc.style.paddingBottom = '24px';\r\n\t\t\t \tif(window.innerWidth < 767){\r\n\t\t\t\t\ttoc.style.width = `${tocParent.offsetWidth}px`; \/\/ Set width to match the parent element\r\n\t\t\t\t\ttoc.setAttribute('style', 'width: ' + tocParent.offsetWidth + 'px !important;');\r\n\t\t\t\t}\r\n\t\t\t}\r\n\t\t  });\r\n\r\n\t\t  \/\/ Close TOC when a link inside it is clicked\r\n\t\t  var tocLinks = document.querySelectorAll(\"#toc .list a\");\r\n\t\t  tocLinks.forEach(function(link) {\r\n\t\t\tlink.addEventListener(\"click\", function() {\r\n\t\t\t  var panel = document.querySelector(\"#toc .list\");\r\n\t\t\t  panel.style.height = '0px'; \/\/ Set height to 0 for full collapse\r\n\t\t\t  icon.style.transform = \"rotate(180deg)\";\r\n\t\t\t  toc.style.backgroundColor = \"#FFF\";\r\n\t\t\t});\r\n\t\t  });\r\n\t\t});\r\n\t\r\n\/\/ \tmake the heading at the center of the viewport\r\n\/\/ \tdocument.addEventListener('DOMContentLoaded', function() {\r\n\/\/     \/\/ Add click event listener to all links in the TOC list\r\n\/\/     document.querySelectorAll('#toc-list a').forEach(anchor => {\r\n\/\/         anchor.addEventListener('click', function (e) {\r\n\/\/             e.preventDefault(); 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\/\/ Remove the '#' from the href to get the target ID\r\n      const targetElement = document.getElementById(targetId);\r\n      if (!targetElement) return;\r\n\r\n      const targetTop = targetElement.getBoundingClientRect().top + scrollPosition;\r\n      const nextItem = item.nextElementSibling;\r\n      const nextTop = nextItem ? nextItem.getBoundingClientRect().top + scrollPosition : Infinity;\r\n\r\n      if (targetTop <= scrollPosition + 150) {\r\n        if (a.parentElement.parentElement === tocItems) {\r\n          \/\/ The h2 heading is at the root level of the TOC\r\n          activeH2 = { id: targetId, level: 'h2' };\r\n        } else {\r\n          \/\/ The h3 heading is nested under an h2 heading\r\n          const parentH2 = a.parentElement.parentElement.previousElementSibling;\r\n          if (parentH2) {\r\n            const h2Link = parentH2.querySelector('a');\r\n            if (h2Link) {\r\n              const h2Href = h2Link.getAttribute('href');\r\n              const h2Id = h2Href.substring(1);\r\n              activeH2 = { id: h2Id, level: 'h2' };\r\n            }\r\n          }\r\n          activeH3 = { id: targetId, level: 'h3' };\r\n        }\r\n      }\r\n\r\n      if (targetTop > scrollPosition + 150 && nextTop > scrollPosition + 150 && !activeH3) {\r\n        \/\/ Reset the activeH2 when there are no more active h3 headings\r\n        activeH2 = null;\r\n      }\r\n    });\r\n\r\n    \/\/ Update the active state for the TOC items\r\n    tocItems.forEach(item => {\r\n      item.classList.remove('active');\r\n      const a = item.querySelector('a');\r\n      if (a) {\r\n        const href = a.getAttribute('href');\r\n        const targetId = href.substring(1);\r\n        if ((activeH2 && activeH2.id === targetId) || (activeH3 && activeH3.id === targetId)) {\r\n          item.classList.add('active');\r\n        }\r\n      }\r\n    });\r\n  }\r\n\r\n  \/\/ Call scrollSpy for each TOC on window scroll\r\n  const tocClasses = ['list_toc', 'list_toc_float']; \/\/ Add other TOC class names here if you have more than two instances\r\n  tocClasses.forEach(tocClass => {\r\n    window.addEventListener('scroll', () => scrollSpy(tocClass));\r\n  });\r\n<\/script>\r\n\t\r\n\r\n<!-- ToC List for desktop side bar, diganti jadi inject by php, di code snippet \"Sidebar Accordion\" -->\r\n<!-- <script>\r\n\tdocument.addEventListener('DOMContentLoaded', function() {\r\n        let headerCounter = 0; \/\/ Counter to generate unique IDs\r\n\r\n\t\t\/\/ Function to generate ID in header0, header1, etc. format\r\n\t\tfunction formatId() {\r\n\t\t\treturn `header-${headerCounter++}`; \/\/ ID format: header0, header1, etc.\r\n\t\t}\r\n\r\n\/\/ \t\tfunction formatId(text) {\r\n\/\/             return text.trim().replace(\/[^\\w\\d]+\/g, '_');\r\n\/\/         }\r\n\t\r\n        \/\/ Function to create nested list\r\n        function createNestedList(parentNode, children) {\r\n            if (children.length === 0) return;\r\n\r\n            const nestedUl = document.createElement('ul');\r\n            children.forEach(child => {\r\n                const nestedLi = document.createElement('li');\r\n                const nestedA = document.createElement('a');\r\n                nestedA.textContent = child.title;\r\n                nestedA.href = `#${child.id}`;\r\n                nestedLi.appendChild(nestedA);\r\n                nestedUl.appendChild(nestedLi);\r\n\r\n                if (child.children.length > 0) {\r\n                    createNestedList(nestedLi, child.children);\r\n                }\r\n            });\r\n\r\n            parentNode.appendChild(nestedUl);\r\n        }\r\n\r\n        \/\/ Object to store list of h2 and h3 with their titles\r\n        const headings = [];\r\n\r\n           \/\/ Get all h2 and h3 elements\r\n        \/\/ Get all h2 and h3 elements\r\n\t\tconst elements = document.querySelectorAll('.td-post-content h2');\r\n\r\n\t\telements.forEach(element => {\r\n\t\t\tif (element.tagName === 'H2') {\r\n\t\t\t\tconst id = formatId(); \/\/ Generate new ID\r\n\t\t\t\telement.id = id; \/\/ Set ID to h2 element\r\n\t\t\t\tif (element.textContent.toLowerCase() === \"key takeaways\") {return;} \/\/ Hide Key Takeaways di ToC\r\n\t\t\t\theadings.push({ level: 'h2', id: id, title: element.textContent, children: [] });\r\n\t\t\t} else if (element.tagName === 'H3') {\r\n\t\t\t\tconst id = formatId(); \/\/ Generate new ID\r\n\t\t\t\telement.id = id; \/\/ Set ID to h3 element\r\n\t\t\t\tif (headings.length > 0) {\r\n\t\t\t\t\theadings[headings.length - 1].children.push({ level: 'h3', id: id, title: element.textContent, children: [] });\r\n\t\t\t\t}\r\n\t\t\t}\r\n\t\t});\r\n       \/\/ Create HTML list from headings object\r\n\t\tconst ul = document.getElementById('list_toc');\r\n\t\tlet currentUl = ul;\r\n\t\theadings.forEach(heading => {\r\n\t\t\tconst li = document.createElement('li');\r\n\t\t\tconst a = document.createElement('a');\r\n\t\t\ta.textContent = heading.title;\r\n\t\t\ta.href = `#${heading.id}`; \/\/ Use the newly generated ID\r\n\t\t\tli.appendChild(a);\r\n\r\n\t\t\tif (heading.level === 'h2') {\r\n\t\t\t\tcurrentUl = li;\r\n\t\t\t\tul.appendChild(li);\r\n\t\t\t} else if (heading.level === 'h3') {\r\n\t\t\t\tif (!currentUl.lastElementChild || currentUl.lastElementChild.tagName !== 'UL') {\r\n\t\t\t\t\tconst nestedUl = document.createElement('ul');\r\n\t\t\t\t\tcurrentUl.appendChild(nestedUl);\r\n\t\t\t\t\tcurrentUl = nestedUl;\r\n\t\t\t\t}\r\n\t\t\t\tcurrentUl.appendChild(li);\r\n\t\t\t}\r\n\r\n\t\t\tcreateNestedList(li, heading.children);\r\n\t\t});\r\n\t\t\/\/ Get ul element with id 'list_toc'\r\n\t\tconst ulFloat = document.getElementById('list_toc');\r\n\r\n\t\t\/\/ Get content (child elements) from ul with id 'list_toc'\r\n\t\tconst clonedChildren = ulFloat.cloneNode(true).children;\r\n\r\n\t\t\/\/ Get ul element with id 'list_toc_float'\r\n\t\tconst ulToc = document.getElementById('list_toc_float');\r\n\r\n\t\t\/\/ Add content obtained from 'list_toc' to ul with id 'list_toc_float'\r\n\t\tulToc.append(...clonedChildren);\r\n\r\n\r\n        \/\/ Function to get navbar height\r\n\t\tfunction getNavbarHeight() {\r\n\t\t\tconst navbar = document.getElementById('tdi_34');\r\n\t\t\treturn navbar ? navbar.offsetHeight : 0;\r\n\t\t}\r\n\r\n\t\t\/\/ Function to add scroll position offset\r\n\t\tfunction scrollToElementWithOffset(elementId) {\r\n\t\t\tconst element = document.getElementById(elementId);\r\n\t\t\tif (element) {\r\n\t\t\t\tconst offset = getNavbarHeight();\r\n\t\t\t\tconst elementPosition = element.getBoundingClientRect().top;\r\n\t\t\t\tconst offsetPosition = elementPosition - offset - 40;\r\n\r\n\t\t\t\twindow.scrollBy({\r\n\t\t\t\t\ttop: offsetPosition,\r\n\t\t\t\t\tbehavior: 'smooth'\r\n\t\t\t\t});\r\n\t\t\t}\r\n\t\t}\r\n\r\n\t\t\/\/ Function to handle title link click\r\n\t\tfunction handleTitleClick(event) {\r\n\t\t\tevent.preventDefault();\r\n\t\t\tconst href = event.target.getAttribute('href').substr(1);\r\n\t\t\tscrollToElementWithOffset(href);\r\n\t\t}\r\n\r\n\t\t\/\/ Add event listener for all title links\r\n\t\tconst titleLinks = document.querySelectorAll('a[href^=\"#\"]');\r\n\t\ttitleLinks.forEach(link => {\r\n\t\t\tlink.addEventListener('click', handleTitleClick);\r\n\t\t});\r\n\t});\r\n    <\/script> -->\r\n<\/p>\n<h2><strong>What is OEE in Manufacturing?<\/strong><\/h2>\n<p><img decoding=\"async\" class=\"aligncenter wp-image-10884 size-full\" src=\"https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/11\/Banner-Yanda-2024-11-01T150602.485.webp\" alt=\"what is oee in manufacturing?\" width=\"1200\" height=\"650\" srcset=\"https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/11\/Banner-Yanda-2024-11-01T150602.485.webp 1200w, https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/11\/Banner-Yanda-2024-11-01T150602.485-300x163.webp 300w, https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/11\/Banner-Yanda-2024-11-01T150602.485-1024x555.webp 1024w, https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/11\/Banner-Yanda-2024-11-01T150602.485-768x416.webp 768w, https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/11\/Banner-Yanda-2024-11-01T150602.485-775x420.webp 775w, https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/11\/Banner-Yanda-2024-11-01T150602.485-150x81.webp 150w, https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/11\/Banner-Yanda-2024-11-01T150602.485-696x377.webp 696w, https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/11\/Banner-Yanda-2024-11-01T150602.485-1068x580.webp 1068w\" sizes=\"(max-width: 1200px) 100vw, 1200px\" \/><\/p>\n<p>Overall Equipment Effectiveness (OEE) is the global standard for evaluating productivity in manufacturing. This metric allows companies to measure how effectively their equipment runs. By analyzing three core factors: availability, performance, and quality, OEE helps identify inefficiencies within manufacturing processes.<\/p>\n<p>With these insights, companies can save time and materials while improving equipment productivity. OEE is a helpful tool for Filipino manufacturers looking to simplify processes and boost production. This measure supports better decisions and leads to greater productivity and profits in <a href=\"https:\/\/www.hashmicro.com\/ph\/blog\/manufacturing\/\">manufacturing<\/a>.<\/p>\n<h2><strong>Core Components of OEE<\/strong><\/h2>\n<p>OEE is built on three key components: availability, performance, and quality, each providing crucial insights into different areas of equipment productivity. Understanding these components is essential for a comprehensive view of manufacturing efficiency.<\/p>\n<table style=\"width: 100%;border-collapse: collapse\" border=\"1\" cellspacing=\"0\" cellpadding=\"5\">\n<thead>\n<tr>\n<th style=\"text-align: center;background-color: #9c171e;color: white;border: 1px solid black;width: 20%\"><b>Components<\/b><\/th>\n<th style=\"text-align: center;background-color: #9c171e;color: white;border: 1px solid black;width: 80%\"><b>Description<\/b><\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"border: 1px solid black\"><span style=\"font-weight: 400\">Availability<\/span><\/td>\n<td style=\"border: 1px solid black\"><span style=\"font-weight: 400\">Evaluates the impact of both planned and unplanned downtime, showing how much time equipment is actively contributing to production.<\/span><\/td>\n<\/tr>\n<tr>\n<td style=\"border: 1px solid black\"><span style=\"font-weight: 400\">Performance<\/span><\/td>\n<td style=\"border: 1px solid black\"><span style=\"font-weight: 400\">Measures how efficiently machines are running compared to their maximum potential, indicating if production speed meets optimal levels.<\/span><\/td>\n<\/tr>\n<tr>\n<td style=\"border: 1px solid black\"><span style=\"font-weight: 400\">Quality<\/span><\/td>\n<td style=\"border: 1px solid black\"><span style=\"font-weight: 400\">Tracks the percentage of products produced without defects, ensuring output meets established standards.<\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>By understanding these elements and implementing <a href=\"https:\/\/www.hashmicro.com\/ph\/blog\/manufacturing-asset-management-software\/\">asset management software for manufacturing<\/a>, manufacturers can adapt OEE metrics to their unique production lines, leading to more accurate and effective performance tracking.<span id=\"challenges\"><\/span><\/p>\n<a href=\"https:\/\/www.hashmicro.com\/ph\/offer\/download-erp-pricing-list?medium=banner-article\" target=\"_blank\"><img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/10\/bir-skema-harga.webp\" data-desktop-src=\"https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/10\/bir-skema-harga.webp\" data-mobile-src=\"https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/10\/mobile-bir-skema-harga.webp\" alt=\"SkemaHarga\" class=\"responsive-image-banner\" width=\"620\" height=\"255\"><\/a>\r\n\r\n<script>\r\n    \/\/ check which image to use based on screensize\r\n    document.addEventListener(\"DOMContentLoaded\", function() {\r\n        function updateImageSource() {\r\n            var images = document.querySelectorAll('.responsive-image-banner');\r\n            var screenWidth = window.innerWidth;\r\n\r\n            images.forEach(function(img) {\r\n                var mobileSrc = img.getAttribute('data-mobile-src');\r\n                var desktopSrc = img.getAttribute('data-desktop-src');\r\n\r\n                if (screenWidth < 576 && mobileSrc) {\r\n                    img.setAttribute('src', mobileSrc);\r\n                } else {\r\n                    img.setAttribute('src', desktopSrc);\r\n                }\r\n            });\r\n        }\r\n\r\n        \/\/ Initial check\r\n        updateImageSource();\r\n\r\n        \/\/ Update on resize\r\n        window.addEventListener('resize', updateImageSource);\r\n    });\r\n<\/script>\n<h2><strong>Why Calculating OEE in Manufacturing Can Be Challenging<\/strong><\/h2>\n<p>Calculating OEE accurately is challenging because it requires analyzing large amounts of data across three core metrics: availability, performance, and quality. Each of these metrics provides valuable insights into different aspects of equipment productivity, but gathering and verifying this data can be complex and time-consuming.<\/p>\n<p>Setting realistic thresholds for these metrics is also crucial to ensure accurate results. If thresholds are too low, OEE measurements may be misleading, showing an inflated view of equipment performance and hindering productivity goals. Balancing these metrics properly is essential for gaining useful insights.<span id=\"importance\"><\/span><\/p>\n<h2><strong>Why is OEE Important?<\/strong><\/h2>\n<p>OEE is crucial because it gives manufacturers a clear view of their equipment\u2019s effectiveness. By measuring availability, performance, and quality, OEE identifies where machines fall short, whether from downtime, slow speeds, or quality issues.<\/p>\n<p>With OEE insights, manufacturers can address inefficiencies, boosting productivity and profitability. Regular tracking promotes proactive maintenance, better scheduling, and quality control, streamlining operations and increasing output. For competitive companies, OEE is a vital tool for continuous improvement.<\/p>\n<h2><strong>7 Strategies to Improve OEE in Manufacturing Plant<\/strong><\/h2>\n<p><img decoding=\"async\" class=\"aligncenter wp-image-10887 size-full\" src=\"https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/11\/Banner-Yanda-2024-11-01T150534.693.webp\" alt=\"7 strategies of oee in manufacturing\" width=\"1200\" height=\"650\" srcset=\"https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/11\/Banner-Yanda-2024-11-01T150534.693.webp 1200w, https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/11\/Banner-Yanda-2024-11-01T150534.693-300x163.webp 300w, https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/11\/Banner-Yanda-2024-11-01T150534.693-1024x555.webp 1024w, https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/11\/Banner-Yanda-2024-11-01T150534.693-768x416.webp 768w, https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/11\/Banner-Yanda-2024-11-01T150534.693-775x420.webp 775w, https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/11\/Banner-Yanda-2024-11-01T150534.693-150x81.webp 150w, https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/11\/Banner-Yanda-2024-11-01T150534.693-696x377.webp 696w, https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/11\/Banner-Yanda-2024-11-01T150534.693-1068x580.webp 1068w\" sizes=\"(max-width: 1200px) 100vw, 1200px\" \/><\/p>\n<p>To maximize OEE and enhance productivity, manufacturers can implement targeted strategies within their operations. These approaches help address common issues and optimize equipment performance, ultimately driving efficiency.<\/p>\n<p>Here are seven practical strategies to improve OEE:<\/p>\n<h3><strong>1. Prioritize Critical Assets<\/strong><\/h3>\n<p>Focusing on key assets that heavily impact your production line ensures that any issues in vital equipment are addressed promptly. By prioritizing these assets, you can prevent bottlenecks that slow down the entire process.<\/p>\n<p>This focus not only supports a steady production flow but also helps maintain product quality and equipment that produces more consistent results.<\/p>\n<h3><strong>2. Use a Customized OEE Formula<\/strong><\/h3>\n<p>Adapting the OEE formula to match your business\u2019s specific needs allows for more accurate and relevant insights. For example, if high-quality output is essential, weighting quality more heavily in your formula can provide a better reflection of your goals.<\/p>\n<p>Conversely, if your production focuses on high volumes, prioritizing performance in the OEE calculation can help you monitor speed and efficiency more effectively.<\/p>\n<h3><strong>3. Integrate OEE with ERP Systems<\/strong><\/h3>\n<p>Linking OEE with a <a href=\"https:\/\/www.hashmicro.com\/ph\/blog\/manufacturing-erp-philippines\/\">manufacturing ERP system<\/a> streamlines data collection, reducing human error and providing real-time insights. With ERP integration, forecasting, inventory, asset tracking, and maintenance scheduling can all be managed more effectively.<\/p>\n<p>This ensures your operation runs smoothly. This integration allows employees to shift focus to higher-value tasks that improve overall productivity.<\/p>\n<h3><strong>4. Leverage the Internet of Things (IoT)<\/strong><\/h3>\n<p>IoT devices enhance OEE by providing real-time machine data, allowing for immediate alerts to potential issues. With IoT sensors, you gain valuable insights into equipment performance, enabling a proactive response to maintenance needs.<\/p>\n<p>This helps to prevent unplanned downtime and extends the lifespan of your equipment, leading to more consistent output and reduced costs.<\/p>\n<h3><strong>5. Implement Routine Preventive Maintenance<\/strong><\/h3>\n<p>Preventive maintenance is essential to keep equipment in optimal condition, reducing the likelihood of unexpected repairs. By scheduling maintenance based on real-time data, your team can address wear and tear before it leads to downtime.<\/p>\n<p>ERP reminders ensure maintenance schedules are followed, supporting uninterrupted operations and enhancing equipment reliability.<\/p>\n<h3><strong>6. Optimize the Plant Environment<\/strong><\/h3>\n<p>The plant environment plays a key role in equipment performance, as factors like dust, temperature, and humidity can negatively affect machinery. Monitoring these conditions allows you to maintain an environment that supports machinery and reduces breakdowns.<\/p>\n<p>This approach minimizes wear on equipment and ensures that production quality remains high over time.<\/p>\n<h3><strong>7. Monitor Progress with Regular OEE Analysis<\/strong><\/h3>\n<p>Regularly evaluating OEE helps you track improvements, spot inefficiencies, and make data-driven decisions for ongoing improvement. Frequent analysis allows you to adjust strategies as your production goals evolve.<\/p>\n<p>This ensures that OEE remains aligned with operational targets. The continuous monitoring helps you stay proactive in optimizing your production process for long-term success. <a href=\"\/ph\/blog\/manufacturing-inventory-software\/\">Manufacturing inventory software<\/a> can also help track spare parts availability to support timely maintenance.<span id=\"hash\"><\/span><\/p>\n<h2><strong>Automate OEE Calculating with HashMicro&#8217;s Manufacturing Software<\/strong><\/h2>\n<p><img decoding=\"async\" src=\"https:\/\/www.hashmicro.com\/ph\/blog\/wp-content\/uploads\/2024\/09\/hashmicro-manufacturing-erp.webp\" alt=\"hashmicro manufacturing erp\" \/><\/p>\n<p><a href=\"https:\/\/www.hashmicro.com\/ph\/hash-manufacturing-software\">HashMicro\u2019s Manufacturing Software<\/a> provides a comprehensive suite of tools to streamline every part of production management. It simplifies complex scheduling, tracking, and quality management processes. With its intuitive interface, the software makes optimizing each stage of the manufacturing workflow manageable.<\/p>\n<p>Some of its features are:<\/p>\n<ul>\n<li><strong>Manufacturing Production Scheduling:<\/strong> Allows users to forecast production needs based on historical demand and analyze production graphs for better decision-making.<\/li>\n<li><strong>OEE Tracking:<\/strong> Offers real-time tracking of equipment effectiveness, helping identify areas for improvement and ensuring machines run at their best.<\/li>\n<li><strong>Real-Time Stock Input and Output for Production:<\/strong> Provides up-to-the-minute data on stock levels, helping to manage inventory efficiently and avoid production delays.<\/li>\n<li><strong>Manufacturing Gantt Chart Schedule Management:<\/strong> Visualizes the entire production timeline, making it easy to plan, track progress, and adjust schedules as needed.<\/li>\n<\/ul>\n<p>By reducing bottlenecks and minimizing downtime, it helps manufacturers use resources more efficiently. A <a href=\"https:\/\/www.hashmicro.com\/ph\/hash-manufacturing-software\">manufacturing software<\/a> system such as HashMicro\u2019s tools enables enhanced productivity, accuracy in planning, and fast responses to production demands, boosting overall efficiency.<\/p>\n<h2><strong>Conclusion<\/strong><\/h2>\n<p>OEE in manufacturing is essential for identifying and addressing inefficiencies in production, helping manufacturers boost productivity and reducing waste. By focusing on availability, performance, and quality, OEE provides valuable insights into where machines may fall short, allowing for targeted improvements.<\/p>\n<p>With <a href=\"https:\/\/www.hashmicro.com\/ph\/hash-manufacturing-software\">HashMicro\u2019s Manufacturing Software<\/a>, manufacturers can simplify OEE calculations and automate key processes, from scheduling to real-time monitoring. <a href=\"https:\/\/www.hashmicro.com\/ph\/blog\/best-manufacturing-software\/\">Manufacture software<\/a> helps address issues more easily and improves overall performance. Try our free demo to see how HashMicro can transform your <a href=\"https:\/\/www.hashmicro.com\/ph\/blog\/production-efficiency\/\">production efficiency<\/a>.<\/p>\n<a href=\"https:\/\/www.hashmicro.com\/ph\/hash-manufacturing-software?medium=moneysite-banner\" target=\"_blank\"><img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/www.hashmicro.com\/blog\/wp-content\/uploads\/2022\/03\/2-CTA-BLOG-new-design-14-scaled.jpg\" data-desktop-src=\"https:\/\/www.hashmicro.com\/blog\/wp-content\/uploads\/2022\/03\/2-CTA-BLOG-new-design-14-scaled.jpg\" data-mobile-src=\"\" alt=\"HashManufacturingAutomation\" class=\"responsive-image-banner\" width=\"620\" height=\"255\"><\/a>\r\n\r\n<script>\r\n    \/\/ check which image to use based on screensize\r\n    document.addEventListener(\"DOMContentLoaded\", function() {\r\n        function updateImageSource() {\r\n            var images = document.querySelectorAll('.responsive-image-banner');\r\n            var screenWidth = window.innerWidth;\r\n\r\n            images.forEach(function(img) {\r\n                var mobileSrc = img.getAttribute('data-mobile-src');\r\n                var desktopSrc = img.getAttribute('data-desktop-src');\r\n\r\n                if (screenWidth < 576 && mobileSrc) {\r\n                    img.setAttribute('src', mobileSrc);\r\n                } else {\r\n                    img.setAttribute('src', desktopSrc);\r\n                }\r\n            });\r\n        }\r\n\r\n        \/\/ Initial check\r\n        updateImageSource();\r\n\r\n        \/\/ Update on resize\r\n        window.addEventListener('resize', updateImageSource);\r\n    });\r\n<\/script>\n<h2><strong>FAQ Around OEE in Manufacturing<\/strong><\/h2>\n<ul class=\"bottom_faq\">\n<li>\n<details>\n<summary><strong>What is OEE manufacturing? <\/strong><\/summary>\n<p>OEE (Overall Equipment Effectiveness) in manufacturing measures how effectively equipment performs in production. It assesses availability, performance, and quality to identify and reduce inefficiencies.<\/p>\n<\/details>\n<\/li>\n<li>\n<details>\n<summary><strong>What does 85% OEE mean? <\/strong><\/summary>\n<p>An OEE score of 85% indicates high productivity, where equipment meets most production goals. It suggests minimal downtime, optimal speed, and high-quality output, approaching &#8220;world-class&#8221; standards.<\/p>\n<\/details>\n<\/li>\n<li>\n<details>\n<summary><strong>What is the difference between OEE and efficiency?<\/strong><\/summary>\n<p>OEE measures equipment effectiveness based on availability, performance, and quality, providing a comprehensive view. Efficiency focuses only on production speed and does not account for quality or downtime.<\/p>\n<\/details>\n<\/li>\n<\/ul>\n","protected":false},"excerpt":{"rendered":"<p>Are you letting hidden inefficiencies drain your factory\u2019s productivity? OEE in manufacturing is more than just a measurement; it\u2019s a guide to boosting productivity and cutting waste. By focusing on availability, performance, and quality, OEE in manufacturing helps you find and fix hidden issues to improve operations. Don\u2019t let hidden issues slow you down\u2014discover how [&hellip;]<\/p>\n","protected":false},"author":8,"featured_media":10886,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[23],"tags":[],"class_list":{"0":"post-10869","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-asset-management"},"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v26.6 (Yoast SEO v26.6) - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>What is OEE in Manufacturing and Why is it Essential?<\/title>\n<meta name=\"description\" content=\"OEE in manufacturing helps measure equipment productivity by analyzing availability, performance, and quality.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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