{"id":75945,"date":"2025-09-18T01:09:41","date_gmt":"2025-09-18T01:09:41","guid":{"rendered":"https:\/\/www.hashmicro.com\/blog\/?p=75945"},"modified":"2025-12-31T02:33:47","modified_gmt":"2025-12-31T02:33:47","slug":"backflushing","status":"publish","type":"post","link":"https:\/\/www.hashmicro.com\/blog\/backflushing\/","title":{"rendered":"What is Backflushing? Ultimate Guide for Manufacturing in 2026"},"content":{"rendered":"<p><span style=\"font-weight: 400;\">Backflushing in manufacturing is a method of recording material usage after production is completed instead of tracking every withdrawal in real time. While it saves time, many companies struggle with issues like inaccurate stock levels and limited traceability.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">According to a recent <\/span><a href=\"https:\/\/www.manufacturersalliance.org\/sites\/default\/files\/2021-06\/2019-Deloitte-and-MAPI-Smart-Factory-Study.pdf\" target=\"_blank\" rel=\"noopener\"><span style=\"font-weight: 400;\">Deloitte<\/span><\/a><span style=\"font-weight: 400;\"> survey, nearly 67% of manufacturers cite real-time visibility into inventory and material flow as one of their top operational challenges. This highlights why backflushing, if not properly managed, can create inefficiencies instead of solving them.<\/span><\/p>\n<p><a href=\"https:\/\/www.hashmicro.com\/hash-manufacturing-software\"><span style=\"font-weight: 400;\">HashMicro Manufacturing Software<\/span><\/a><span style=\"font-weight: 400;\"> offers automated backflushing, real-time reporting, and integration with inventory and finance. With these features, manufacturers can cut errors and gain full visibility across their production process.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">In this ultimate guide, we\u2019ll cover what backflushing is, its benefits and drawbacks, and how to apply it effectively in 2026.<\/span><\/p>\n<p><span style=\"font-weight: 400;\"><a href=\"https:\/\/www.hashmicro.com\/free-product-tour\/?medium=free-product-tour\" target=\"_blank\"><img decoding=\"async\" loading=\"lazy\" width=\"712\" src=\"https:\/\/www.hashmicro.com\/blog\/wp-content\/uploads\/2025\/11\/Free-Product-Tour-resized.webp\" alt=\"Free Demo\"><\/a> <!-- <div id=\"toc_group_article\" style=''>\r\n\t<p style='font-size:25px;font-weight:bold; margin-bottom:0px'>\r\n\t\tTable of Content:\r\n\t<\/p>\r\n\t<ul id=\"list_toc\" class='list_toc'><\/ul>\r\n<\/div> -->\r\n\r\n<!-- <div class=\"dropdown-fixed-top\" id=\"dropdown-fixed-top\">\r\n\t<div class=\"row\">\r\n\t\t<p id=\"pilihDaftarIsi\">Table of Content<\/p>\r\n\t\t<p><i class=\"td-icon-menu-down\"><\/i><\/p>\r\n\t<\/div>\r\n\t\r\n\t<div>\r\n\t\t<ul id=\"list_toc_top\" class='list_toc'><\/ul>\r\n\t<\/div>\r\n<\/div> -->\r\n\r\n<div id=\"placeholder-toc\"><\/div>\r\n<div id=\"toc\">\r\n    <div class=\"header\">\r\n\t<span class=\"toc-title\" id=\"toc-title\">Table of Content<\/span>\t\r\n\t <i class=\"toc-icon\">\r\n        <svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"30\" height=\"30\" viewBox=\"0 0 24 24\" fill=\"none\" stroke=\"#000\" stroke-width=\"2\" stroke-linecap=\"round\" stroke-linejoin=\"round\" class=\"header-icon\">\r\n          <path d=\"m6 9 6 6 6-6\" \/>\r\n        <\/svg>\r\n      <\/i>\r\n\t<\/div>\r\n    <div class=\"list\">\r\n      <ul id=\"toc-list\"><\/ul>\r\n    <\/div>\r\n <\/div>\r\n\r\n<style>\r\n\t@media (max-width: 992px) {\r\n\t\t#toc_group_article {\r\n\t\t\tpadding-top: 24px;\r\n\t\t}\r\n\t}\r\n\t\r\n\t#list_toc_float {\r\n\t\tmax-height: calc(100vh - 250px);\r\n\t\toverflow-y: auto;\r\n\t}\r\n\t\r\n\t#list_toc_top {\r\n\t\tdisplay: none;\r\n\t\tbackground: #fff;\r\n\t\tmargin-bottom: 4px;\r\n\t}\r\n\t\r\n\t#list_toc_top li {\r\n\t\tdisplay: block;\r\n\t\tmargin-left: 0;\r\n\t\tlist-style: none;\r\n\t}\r\n\t\r\n\t#list_toc_top a {\r\n\t\tpadding: 5px;\r\n\t\tdisplay: block;\r\n\t}\r\n\t\r\n\t#list_toc_top.show {\r\n\t\tdisplay: block;\r\n\t}\r\n\r\n\t#list_toc_top a {\r\n\t\tcolor: #434343;\r\n\t\tborder-bottom: 1px solid #bbb;\r\n\t}\r\n\t\r\n\t.dropdown-fixed-top {\r\n\t\tposition: fixed;\r\n\t\ttop: 59px;\r\n\t\twidth: 100%;\r\n\t\tz-index: 99;\r\n\t\tborder-bottom: 2px solid #9c171e;\r\n\t\tpadding: 12px;\r\n\t\tbackground: #fff;\r\n\t\twidth: 100%;\r\n\t\tcursor: pointer;\r\n\t\tdisplay: none;\r\n\t\tleft: 0;\r\n\t\tbox-shadow: 0 -2px 7px 6px rgba(0, 0, 0, 0.17);\r\n\t}\r\n\t\r\n\t#dropdown-fixed-top.show {\r\n\t\tanimation: showAnim 0.5s ease;\r\n\t\tdisplay: block;\r\n\t\topacity: 1;\r\n\t}\r\n\t\r\n\t@keyframes showAnim {\r\n\t\tfrom {\r\n\t\t\tdisplay: none;\r\n\t\t\topacity: 0;\r\n\t\t}\r\n\t\tto {\r\n\t\t\tdisplay: block;\r\n\t\t\topacity: 1;\r\n\t\t}\r\n\t}\r\n\t\r\n\t.dropdown-fixed-top #list_toc_top {\r\n\t\tmax-height: calc(50vh - 110px);\r\n\t\toverflow-y: scroll;\r\n\t}\r\n\t\r\n\t.dropdown-fixed-top .row {\r\n\t\tdisplay: flex;\r\n\t\tjustify-content: space-between\r\n\t}\r\n\t\r\n\t.dropdown-fixed-top .row p {\r\n\t\tmargin-bottom: 0;\r\n\t}\r\n\t\r\n\t#pilihDaftarIsi {\r\n\t\tmax-width: 100%;\r\n\t\toverflow: hidden;\r\n\t\twhite-space: nowrap;\r\n\t}\r\n\t\r\n\t@media (min-width: 1018px) {\r\n\t\t.dropdown-fixed-top {\r\n\t\t\tdisplay: none;\r\n\t\t}\r\n\t}\r\n\t\r\n\t#list_toc li {margin-bottom: 0;margin-top: 5px;}\r\n\t#list_toc > li > ul {padding-left: 20px;margin-bottom: 0;}\r\n\t#list_toc{height:max-content;transition:ease-in-out}\r\n\t#list_toc li {margin-bottom: 0;margin-top: 5px;}\r\n\t#list_toc_float li.active > a {color:#b1252d;background: #ffe1e3;}\r\n\t#list_toc_top li.active > a {color:#b1252d;background: #ffe1e3;}\r\n\t#list_toc_float li a {padding:3px 7px}\r\n\t#list_toc_float li a {\r\n\t\tdisplay: block;\r\n\t\tcolor: #000;\r\n\t\tmargin-bottom: 6px;\r\n\t\tpadding-top: 2px;\r\n\t\tpadding-bottom: 2px;\r\n\t\ttransition: all 0.2s ease-in-out;\r\n\t\tfont-size: 15px;\r\n\t\tline-height: 18px;\r\n\t}\r\n\t#list_toc_float li{list-style:none;list-style-position:inside; margin-left:0;}\r\n\t#list_toc_float a:hover{color:#b1252d;}\r\n\t\r\n\t#toc_group_float{\r\n\t\tline-height: 24px;\r\n\t\tmax-height: calc(100vh - 100px);\r\n\t\toverflow: auto;\r\n\t\tz-index: 99;\r\n\t\tdisplay:none!important;\r\n\t\tbackground:#fff;\r\n\t\ttransition:all 0.5s linear\r\n\t}\r\n\t\r\n\t@media (min-width:1019px){\r\n\t\t#toc_group_float {\r\n\t\t\tdisplay:block!important;\r\n\t\t\t}\r\n\t\t\t\t#toc_group_article {\r\n\t\t\tdisplay:none;\r\n\t\t}\r\n\t}\r\n\r\n<\/style>\r\n\r\n<!-- ToC styling  -->\r\n<style>\r\n\t\/* Simple styling for the TOC *\/\r\n\t\r\n\t#toc ul li:last-child {\r\n    padding-bottom: 16px; \/* Adjust the value as needed *\/\r\n}\r\n\r\n.td-fix-index {\r\n\t transform: unset !important;\r\n     -webkit-transform: unset !important; \r\n}\r\n.footer-contact .td-fix-index {\r\n\t transform: translateZ(0) !important;\r\n     -webkit-transform: translateZ(0) !important; \r\n}\r\n\t.tdb_single_content .tdb-block-inner.td-fix-index{\r\n\t\tposition: static;\r\n\t}\r\n\t\r\n\r\n\t\r\n#toc {\r\n  background-color: #FFF;\r\n\tpadding: 17px 24px 0px 24px !important;\r\n  margin-bottom: 20px;\r\n\/*   border: 1px solid #9C171E; *\/\r\n  border-radius: 6px;\r\n\tdisplay: none;\r\n  max-width: 100%;\r\n  transition: .4s ease height;\r\n\tmargin-left: 0;\r\n\toverflow: hidden;\r\n}\r\n\r\n#toc .header{\r\n  display: flex;\r\n  align-items: center;\r\n  justify-content: space-between;\r\n\tbackground-color: transparent;\r\n}\r\n\t\r\n\t#toc.sticky .header{\r\n\t\tpadding: 4px 0;\r\n\t}\r\n\t\r\n.header p{\r\n  font-size: 18px !important;\r\n  font-weight: 600 !important;\r\n  color: #393939;\r\n   margin-bottom: 0;\r\n  \/* margin-top: 20px; *\/\r\n}\r\n\r\n.toc-icon{\r\n  float: right;\r\n\/*   visibility: hidden; *\/\r\n}\r\n\r\n\t.toc-title{\r\n\t\tmargin-right: auto;\r\n\/* \t\tpadding-left: 20px; *\/\r\n\t\tfont-weight: 600;\r\n\t\talign-self: center;\t}\t\r\n\r\n#toc ul {\r\n  list-style-type: none;\r\n  padding-left: 0;\r\n}\r\n\t\r\n#toc.sticky ul{\r\n\toverflow-y: auto;\r\n\tmax-height: 250px;\r\n\tmargin-top: 0px;\r\n\tpadding-top: 20px;\r\n\/* \tborder-top: 1px solid #d3d3d3; *\/\r\n}\r\n\t\r\n#toc ul li {\r\n\/*   margin-bottom: 10px; *\/\r\n  margin-bottom: 10px;\r\n\tmargin-left: 0;\r\n\ttransition: .2s ease;\r\n\tcursor: pointer;\r\n}\r\n\t\r\n\t#toc.sticky ul li {\r\n\t  margin-right: 10px;\r\n\t}\r\n\t\r\n.td-post-content #toc-list li a:hover, .td-post-content #toc-list a.active{\r\n\tbackground-color: #FFF;\r\n\/* \tpadding: 8px 16px 8px 16px; *\/\r\n\tpadding: 4px 16px 4px 16px;\r\n\tborder-radius: 6px;\r\n\tcolor: #9c171e !important;\r\n\tfont-weight: 600 !important;\r\n}\r\n\t\r\n\t.td-post-content #toc-list li:hover a, .td-post-content #toc-list a.active{\r\n\t\tcolor: #9C171E !important;\r\n\t\tfont-weight: 600 !important;\r\n\t}\r\n\t\r\n.td-post-content #toc-list a.active{\r\n\tfont-weight: bold !important;\r\n\tcolor: #9C171E !important;\r\n}\r\n\t\r\n#toc a, .td-post-content #toc-list a {\r\n  text-decoration: none;\r\n  color: #ea1717 !important;\r\n  transition: .2s ease;\r\n\tfont-weight: 400 !important;\r\n\tdisplay: block;\r\n\t\r\n\tpadding: 4px 16px 4px 0;\r\n}\r\n\r\n#toc.sticky {\r\n  position: fixed;\r\n\/*   top: 73px; *\/\r\n\tbottom: 0;\r\n  z-index: 100; \r\n  box-shadow: 0 2px 5px rgba(0,0,0,0.1); \r\n\twidth: 100%; \r\n\tbackground-color: #FFF;\r\n\/* \tbackground-color: #FFF1F1; *\/\r\n\tborder-bottom: 1px solid #ea1717;\r\n\/*   border: 1px solid #393939; *\/\r\n  box-shadow: 0px 0px 14px 0px #00000040;\r\n  cursor: pointer;\r\n\tanimation: fadein .3s ease;\r\n\tpadding: 12px 16px !important;\r\n}\r\n\t\r\n\t.fadein{\r\n\t\tanimation: fadein .3s ease;\r\n\t}\r\n\t\r\n\t.fadeout{\r\n\t\tanimation: fadeout .3s ease;\r\n\t}\r\n\t\r\n\t\r\n\t@keyframes fadein{\r\n\t\t0% {\r\n\t\t\topacity: 0;\r\n\t\t}\r\n\t\t100%{\r\n\t\t\topacity: 1;\r\n\t\t}\r\n\t}\r\n\t\r\n\t@keyframes fadeout{\r\n\t\t0% {\r\n\t\t\topacity: 1;\r\n\t\t}\r\n\t\t100%{\r\n\t\t\topacity: 0;\r\n\t\t}\r\n\t}\r\n\r\n\t\r\n#toc.sticky .header p{\r\n\tmargin-bottom: 10px;\r\n\tmargin-top: 10px;\r\n}\r\n\r\n#toc.sticky .toc-icon{\r\n  visibility: visible;\r\n\/* \ttransition: 0.4s ease; *\/\r\n}\r\n\t\r\n\t.toc-icon{\r\n\t\talign-items: center;\r\n    \tdisplay: flex;\r\n\t}\r\n\t\r\n\tsvg.header-icon{\r\n\/* \t\tbackground-color: #9c171e; *\/\r\n\t\tbackground-color: #FFF;\r\n\t\tborder-radius: 30px;\r\n\t\tpadding: 5px;\r\n\t}\r\n\r\n#toc.sticky .list{\r\n\/*   max-height: 0; *\/\r\n  transition: height 0.4s ease;\r\n}\r\n\t\r\n\t#toc .list{\r\n\/*   max-height: 0; *\/\r\n  transition: height 0.4s ease;\r\n}\r\n\r\n#toc .header.active .toc-icon{\r\n\ttransform: rotate(0deg); \r\n\topacity: 1;\r\n}\r\n\r\n\t#toc .header.active + .list {\r\n\t  max-height: 200px; \/* Adjust this value as needed *\/\r\n\t  opacity: 1;\r\n\t}\r\n\t\r\n\t#placeholder-toc{\r\n\/* \t\tdisplay: none; *\/\r\n\t}\r\n\t\r\n\t@media (min-width: 768px) and (max-width: 991px){\r\n\t\t#toc.sticky{\r\n\/* \t\t\ttop: 104px; *\/\r\n\t\t\tbottom: 0px;\r\n\t\t}\r\n\t\t\r\n\t\t#toc{\r\n\t\t\twidth: unset !important;\r\n\t\t}\r\n\t}\r\n\t\r\n\t@media (max-width: 767px){\r\n\t\t#toc{\r\n\t\t\twidth: 100% !important;\r\n\t\t\tdisplay: inline-block;\r\n\t\t}\r\n\t\t\r\n\t\t#toc.sticky{\r\n\t\t\twidth: 90% !important;\r\n\/* \t\t\ttop: 81px; *\/\r\n\t\t\tbottom: 60px;\r\n\t\t\tmargin-left: auto;\r\n\t\t\tmargin-right: auto;\r\n\t\t\tpadding: 0 16px;\r\n\t\t\tright: 5%;\r\n\t\t}\r\n\t}\r\n\t\r\n\t<\/style>\r\n\r\n<!-- ToC List for mobile -->\r\n<script>\r\n \/\/ Generate TOC based on headings\r\ndocument.addEventListener(\"DOMContentLoaded\", function() {\r\n  \/\/ Get the element that will contain the TOC\r\n  const tocList = document.getElementById('toc-list');\r\n\r\n  \/\/ Get the element with the ID 'article-left'\r\n  const article = document.querySelector('.td-post-content');\r\n\r\n  \/\/ Find all h2 elements within 'myarticle'\r\n  const headers = article.getElementsByTagName('h2');\r\n\r\n  \/\/ Loop through the h2 elements and create a list item for each one\r\n  for (let i = 0; i < headers.length; i++) {\r\n    const header = headers[i];\r\n    const headerText = header.textContent;\r\n\/\/     const headerId = 'header-' + i;\r\n    const headerId = headerText\r\n    .toLowerCase()\r\n    .trim()\r\n    .replace(\/[^\\w\\s-]\/g, '')  \/\/ hapus tanda baca\r\n    .replace(\/\\s+\/g, '-'); \/\/ ganti spasi jadi \"-\"\r\n\r\n    \/\/ Set an ID for the header if it doesn't have one\r\n    header.setAttribute('id', headerId);\r\n\r\n    \/\/ Create a list item for the TOC\r\n    const listItem = document.createElement('li');\r\n\r\n    \/\/ Create a link for the list item\r\n    const link = document.createElement('a');\r\n    link.setAttribute('href', '#' + headerId);\r\n    link.textContent = headerText;\r\n\r\n    \/\/ Append the link to the list item\r\n    listItem.appendChild(link);\r\n\r\n    \/\/ Append the list item to the TOC list\r\n    tocList.appendChild(listItem);\r\n  }\r\n});\r\n\r\n\/\/ Keep height and placement of content using placeholder in place of TOC\r\ndocument.addEventListener(\"DOMContentLoaded\", function() {\r\n  const toc = document.querySelector('#toc');\r\n  const placeholderToc = document.querySelector('#placeholder-toc');\r\n\r\n  function setPlaceholderHeight() {\r\n    placeholderToc.style.height = `${toc.offsetHeight}px`;\r\n  }\r\n\r\n  \/\/ Set the initial height of the placeholder\r\n  setPlaceholderHeight();\r\n\r\n  \/\/ Update the height on window resize\r\n  window.addEventListener('resize', setPlaceholderHeight);\r\n});\r\n  const tocTitle = document.querySelector('#toc-title'); \/\/ Assuming header-faq is the element for TOC title\r\n\r\n\/\/ Sticky TOC and update heading\r\ndocument.addEventListener(\"DOMContentLoaded\", function() {\r\n  const toc = document.querySelector('#toc');\r\n  const footer = document.querySelector('.td-footer-template-wrap');\r\n  const tocParent = toc.parentElement;\r\n  const divTop = tocParent.getBoundingClientRect().top + window.pageYOffset;\r\n  const tocHeight = toc.offsetHeight;\r\n  const triggerPoint = divTop + tocHeight + 700;\r\n  const footerHeight = footer.offsetHeight;\r\n  const triggerFooterPoint = footer.getBoundingClientRect().top + window.pageYOffset - footerHeight - footerHeight - footerHeight;\r\n  const phtoc = document.querySelector('#placeholder-toc');\r\n  const headers = document.querySelectorAll('.td-post-content h2');\r\n  const navLinks = document.querySelectorAll('#toc-list a');\r\n\t\r\n\tconst panel2 = document.querySelector(\"#toc .list\");\r\n\tvar icon = document.querySelector(\".toc-icon\");\r\n\r\n  let activeLink = null; \/\/ Declare activeLink outside the loop\r\n\t\r\n  \/\/ Function to handle scroll and add\/remove .sticky class\r\n  function handleScroll() {\r\n    const windowTop = window.pageYOffset || document.documentElement.scrollTop;\r\n    let currentHeader = '';\r\n\r\n    \/\/ Highlight user progress as the heading comes\r\n    headers.forEach(header => {\r\n\t\tconst headerTop = header.offsetTop;\r\n\t\tconst headerHeight = header.clientHeight;\r\n\t\tif (window.scrollY >= (headerTop - headerHeight + 700)) {\r\n\t\t\tconst currentHeaderId = header.getAttribute('id');\r\n\t\t\tconst currentHeaderText = document.getElementById(currentHeaderId).textContent;\r\n\/\/ \t\t\tconsole.log(\"current header text:\", currentHeaderText);\r\n\t\t\ttocTitle.textContent = currentHeaderText;\r\n\t\t\tcurrentHeader = currentHeaderId;\r\n\t\t\t\r\n\t\t\tif(window.innerWidth < 767){\r\n\t\t\t\ttocTitle.textContent = 'Table of Content';\r\n\t\t\t}\r\n\t\t}\r\n\t});\r\n\r\n    navLinks.forEach(link => {\r\n      link.classList.remove('active');\r\n      if(currentHeader != '') {\r\n\t\t  if (link.getAttribute('href').includes(currentHeader)) {\r\n\t\t\t  link.classList.add('active');\r\n\t\t  }\r\n\t  }\r\n    });\r\n\/\/     if (windowTop < triggerFooterPoint) {\r\n\/\/         toc.style.display = 'block';\r\n\/\/ \t}else{\r\n\/\/         toc.style.display = 'none';\r\n\/\/ \t}\r\n    \/\/ Update TOC title if sticky\r\n    if (windowTop > triggerPoint) {\r\n      if (!toc.classList.contains('sticky')) {\r\n        phtoc.style.display = \"block\";\r\n        toc.classList.add('sticky');\r\n        toc.style.width = `${tocParent.offsetWidth}px`; \/\/ Set width to match the parent element\r\n        toc.setAttribute('style', 'width: ' + tocParent.offsetWidth + 'px !important;');\r\n        toc.style.backgroundColor = \"#FFF\";\r\n\t\tpanel2.style.height = '0px';\r\n\t\t  icon.style.transform = \"rotate(180deg)\";\r\n\t\t  if(window.innerWidth < 767){\r\n\/\/ \t\t\t  const tocs = document.querySelector('#toc.sticky');\r\n\t\t\t  tocTitle.textContent = 'Table of Content'; \/\/ Reset title\r\n       \t\t  toc.style.width = '150px'; \/\/ Set width to match the parent element\r\n\t\t  }\r\n      }\r\n      if (currentHeader) {\r\n\/\/         console.log(\"activeLink:\", activeLink);\r\n        if (activeLink) {\r\n\/\/           tocTitle.textContent = activeLink.textContent; \/\/ Update TOC title\r\n          tocTitle.textContent = activeLink ? activeLink.textContent : \"\"; \/\/ Update title only if activeLink exists\r\n        }\r\n      }\r\n    } else {\r\n      toc.classList.remove('sticky');\r\n      phtoc.style.display = \"none\";\r\n      toc.style.width = 'unset'; \/\/ Reset to original width\r\n      toc.style.backgroundColor = \"#FFF\";\r\n      tocTitle.textContent = 'Table of Content'; \/\/ Reset title\r\n\t\tpanel2.style.height = panel2.scrollHeight + \"px\";\r\n\t\ticon.style.transform = \"rotate(180deg)\";\r\n    }\r\n  }\r\n\r\n    \/\/ Attach the scroll event listener to the window\r\n    window.addEventListener('scroll', handleScroll);\r\n\r\n    \/\/ Initial call to handleScroll to set the correct state on load\r\n    handleScroll();\r\n});\r\n\t\r\n\t\/\/ Open toggle TOC\r\n\t  document.addEventListener(\"DOMContentLoaded\", function() {\r\n\t\tvar tocHeader = document.querySelector(\"#toc .header\");\r\n\t\tvar toc = document.querySelector(\"#toc\");\r\n\t\tvar icon = document.querySelector(\".toc-icon\");\r\n\t\tconst tocTitle = document.querySelector('#toc-title');\r\n\t\tconst tocs = document.querySelector('#toc.sticky');\r\n \t\tconst tocParent = toc.parentElement;\t\t  \r\n\r\n\t\t  tocHeader.addEventListener(\"click\", function() {\r\n\t\t\tvar panel = this.nextElementSibling;\r\n\t\t\tif (panel.style.height !== '0px') { \/\/ Check if height is not 0px\r\n\t\t\t  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\tdocument.addEventListener('DOMContentLoaded', function() {\r\n\/\/     \/\/ Add click event listener to all links in the TOC list\r\n\/\/     document.querySelectorAll('#toc-list a').forEach(anchor => {\r\n\/\/         anchor.addEventListener('click', function (e) {\r\n\/\/             e.preventDefault(); \/\/ Prevent the default behavior of jumping to the anchor\r\n\/\/ \/\/ \t\t\tconsole.log(\"prevent default\");\r\n\/\/             const targetId = this.getAttribute('href').substring(1); \/\/ Get the ID of the target element\r\n\/\/             const targetElement = document.getElementById(targetId); \/\/ Get the target element\r\n\r\n\/\/             if (targetElement) {\r\n\/\/                 const headerHeight = document.querySelector('#toc .header').offsetHeight; \/\/ Get the height of the fixed header\r\n\/\/                 const windowHeight = window.innerHeight; \/\/ Get the height of the viewport\r\n\/\/                 const targetOffset = targetElement.offsetTop; \/\/ 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\t\t\tdropdownContent.classList.toggle('show');\r\n\/\/ \t\t});\r\n\r\n\/\/ \t\twindow.addEventListener('click', function(event) {\r\n\/\/ \t\t\tvar listTocTop = document.getElementById('list_toc_top');\r\n\r\n\/\/ \t\t\tif (!dropdownFixedTop.contains(event.target)) {\r\n\/\/ \t\t\t\tlistTocTop.classList.remove('show');\r\n\/\/ \t\t\t}\r\n\/\/ \t\t});\r\n\/\/ \t});\r\n\t\r\n\/\/ \tvar daftarIsiContainer = document.getElementById('toc_group_article');\r\n\/\/ \tvar dropdownFixedTop = document.getElementById('dropdown-fixed-top');\r\n\/\/     var triggered = false; \/\/ Flag to keep track of whether the function has been triggered\r\n\r\n\/\/     window.addEventListener('scroll', function() {\r\n\/\/         if (!triggered && isCompletelyScrolledPast(daftarIsiContainer)) {\r\n\/\/             showSectionDropdownFixedTop(false);\r\n\/\/             triggered = true;\r\n\/\/         } else if (triggered && !isCompletelyScrolledPast(daftarIsiContainer)) {\r\n\/\/             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null;\r\n\r\n    const tocItems = document.querySelectorAll(`.${tocClass} li`);\r\n    tocItems.forEach(item => {\r\n      const a = item.querySelector('a');\r\n      if (!a) return;\r\n      const href = a.getAttribute('href');\r\n      const targetId = href.substring(1); \/\/ Remove the '#' from the href to get the target ID\r\n      const targetElement = document.getElementById(targetId);\r\n      if (!targetElement) return;\r\n\r\n      const targetTop = targetElement.getBoundingClientRect().top + scrollPosition;\r\n      const nextItem = item.nextElementSibling;\r\n      const nextTop = nextItem ? nextItem.getBoundingClientRect().top + scrollPosition : Infinity;\r\n\r\n      if (targetTop <= scrollPosition + 150) {\r\n        if (a.parentElement.parentElement === tocItems) {\r\n          \/\/ The h2 heading is at the root level of the TOC\r\n          activeH2 = { id: targetId, level: 'h2' };\r\n        } else {\r\n          \/\/ The h3 heading is nested under an h2 heading\r\n    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document.querySelectorAll(`.${tocClass} li`);\r\n    tocItems.forEach(item => {\r\n      const a = item.querySelector('a');\r\n      if (!a) return;\r\n      const href = a.getAttribute('href');\r\n      const targetId = href.substring(1); \/\/ Remove the '#' from the href to get the target ID\r\n      const targetElement = document.getElementById(targetId);\r\n      if (!targetElement) return;\r\n\r\n      const targetTop = targetElement.getBoundingClientRect().top + scrollPosition;\r\n      const nextItem = item.nextElementSibling;\r\n      const nextTop = nextItem ? nextItem.getBoundingClientRect().top + scrollPosition : Infinity;\r\n\r\n      if (targetTop <= scrollPosition + 150) {\r\n        if (a.parentElement.parentElement === tocItems) {\r\n          \/\/ The h2 heading is at the root level of the TOC\r\n          activeH2 = { id: targetId, level: 'h2' };\r\n        } else {\r\n          \/\/ The h3 heading is nested under an h2 heading\r\n          const parentH2 = a.parentElement.parentElement.previousElementSibling;\r\n          if (parentH2) {\r\n            const h2Link = parentH2.querySelector('a');\r\n            if (h2Link) {\r\n              const h2Href = h2Link.getAttribute('href');\r\n              const h2Id = h2Href.substring(1);\r\n              activeH2 = { id: h2Id, level: 'h2' };\r\n            }\r\n          }\r\n          activeH3 = { id: targetId, level: 'h3' };\r\n        }\r\n      }\r\n\r\n      if (targetTop > scrollPosition + 150 && nextTop > scrollPosition + 150 && !activeH3) {\r\n        \/\/ Reset the activeH2 when there are no more active h3 headings\r\n        activeH2 = null;\r\n      }\r\n    });\r\n\r\n    \/\/ Update the active state for the TOC items\r\n    tocItems.forEach(item => {\r\n      item.classList.remove('active');\r\n      const a = item.querySelector('a');\r\n      if (a) {\r\n        const href = a.getAttribute('href');\r\n        const targetId = href.substring(1);\r\n        if ((activeH2 && activeH2.id === targetId) || (activeH3 && activeH3.id === targetId)) {\r\n          item.classList.add('active');\r\n        }\r\n      }\r\n    });\r\n  }\r\n\r\n  \/\/ Call scrollSpy for each TOC on window scroll\r\n  const tocClasses = ['list_toc', 'list_toc_float']; \/\/ Add other TOC class names here if you have more than two instances\r\n  tocClasses.forEach(tocClass => {\r\n    window.addEventListener('scroll', () => scrollSpy(tocClass));\r\n  });\r\n<\/script>\r\n\t\r\n\r\n<!-- ToC List for desktop side bar, diganti jadi inject by php, di code snippet \"Sidebar Accordion\" -->\r\n<!--  <script>\r\n\tdocument.addEventListener(\"DOMContentLoaded\", function() {\r\nToC List for desktop side bar, diganti jadi inject by php, di code snippet \"Sidebar Accordion\"\r\n        Fungsi untuk mengubah teks menjadi format id\r\n        function formatId(text) {\r\n            return text.trim().replace(\/[^\\w\\d]+\/g, '_');\r\n        }\r\n\r\n        \/\/ Fungsi untuk membuat nested list\r\n        function createNestedList(parentNode, children) {\r\n            if (children.length === 0) return;\r\n\r\n            const nestedUl = document.createElement('ul');\r\n            children.forEach(child => {\r\n                const nestedLi = document.createElement('li');\r\n                const nestedA = document.createElement('a');\r\n                nestedA.textContent = child.title;\r\n                nestedA.href = `#${child.id}`;\r\n                nestedLi.appendChild(nestedA);\r\n                nestedUl.appendChild(nestedLi);\r\n\r\n                if (child.children.length > 0) {\r\n                    createNestedList(nestedLi, child.children);\r\n                }\r\n            });\r\n\r\n            parentNode.appendChild(nestedUl);\r\n        }\r\n\r\n        \/\/ Membuat objek untuk menyimpan daftar h2 dan h3 beserta judulnya\r\n        const headings = [];\r\n\r\n           \/\/ Mengambil semua elemen h2 dan h3\r\n        const elements = document.querySelectorAll('.td-post-content h2');\r\n\t\t\t\/\/, .td-post-content h3\r\n\r\n        elements.forEach(element => {\r\n            if (element.tagName === 'H2') {\r\n                const id = formatId(element.textContent);\r\n                element.id = id;\r\n\t\t\t\tif (element.textContent.toLowerCase() === \"key takeaways\") {return;} \/\/ Kalau Key Takeaways, jangan dimasukin\r\n                headings.push({ level: 'h2', id: id, title: element.textContent, children: [] });\r\n            } else if (element.tagName === 'H3') {\r\n                const id = formatId(element.textContent);\r\n                element.id = id;\r\n                if (headings.length > 0) {\r\n                    headings[headings.length - 1].children.push({ level: 'h3', id: id, title: element.textContent, children: [] });\r\n                }\r\n            }\r\n        });\r\n\r\n        \/\/ Membuat list HTML dari objek headings\r\n        const ul = document.getElementById('list_toc');\r\n        let currentUl = ul;\r\n        headings.forEach(heading => {\r\n            const li = document.createElement('li');\r\n            const a = document.createElement('a');\r\n            a.textContent = heading.title;\r\n            a.href = `#${heading.id}`;\r\n            li.appendChild(a);\r\n\r\n            if (heading.level === 'h2') {\r\n                \/\/ Menyimpan ul saat ini untuk menambahkan nested ul\r\n                currentUl = li;\r\n                ul.appendChild(li);\r\n            } else if (heading.level === 'h3') {\r\n                if (!currentUl.lastElementChild || currentUl.lastElementChild.tagName !== 'UL') {\r\n                    \/\/ Jika belum ada nested ul, buat satu\r\n                    const nestedUl = document.createElement('ul');\r\n                    currentUl.appendChild(nestedUl);\r\n                    currentUl = nestedUl;\r\n                }\r\n                currentUl.appendChild(li);\r\n            }\r\n\r\n            createNestedList(li, heading.children);\r\n        });\r\n\t\tDapatkan elemen ul dengan id 'list_toc_float'\r\nconst ulFloat = document.getElementById('list_toc');\r\nconst ulJourney = document.getElementById('list_journey');\r\n\r\nDapatkan isi (child elements) dari ul dengan id 'list_toc_float'\r\n\tif (ulFloat !== null) {\r\n\t\tconst clonedChildren = ulFloat.cloneNode(true).children;\r\n\t\tconst ulToc = document.getElementById('list_toc_float');\r\n\t\tconst ulTocTop = document.getElementById('list_toc_top');\r\n\t\tif ((ulToc !== null || ulToc !== undefined) && window.innerWidth > 1018){\r\n\t\t\tulToc.append(...clonedChildren);\r\n\t\t} else {\r\n\t\t\tulTocTop.append(...clonedChildren);\r\n\t\t}\r\n\t} \r\n\r\n\tif (ulJourney !== null) {\r\n\t\tconst clonedChildrenJourney = ulJourney.cloneNode(true).children;\r\n\t\tconst ulTocJourney = document.getElementById('list_toc_journey');\r\n\t\tulTocJourney.append(...clonedChildrenJourney);\r\n\t} \r\n\t\r\n        Fungsi untuk mengambil tinggi navbar\r\n        function getNavbarHeight() {\r\n            const navbar = document.getElementById('tdi_34');\r\n            return navbar ? navbar.offsetHeight : 0;\r\n        }\r\n\r\n        \/\/ Fungsi untuk menambahkan offset posisi scroll\r\n        function scrollToElementWithOffset(elementId) {\r\n            const element = document.getElementById(elementId);\r\n            if (element) {\r\n                const offset = getNavbarHeight();\r\n                const elementPosition = element.getBoundingClientRect().top;\r\n                const offsetPosition = elementPosition - offset-40;\r\n\r\n                window.scrollBy({\r\n                    top: offsetPosition,\r\n                    behavior: 'smooth'\r\n                });\r\n            }\r\n        }\r\n\r\n        \/\/ Fungsi untuk menangani klik pada tautan judul\r\n        function handleTitleClick(event) {\r\n            event.preventDefault();\r\n            const href = event.target.getAttribute('href').substr(1);\r\n            scrollToElementWithOffset(href);\r\n        }\r\n\r\n        \/\/ Tambahkan event listener untuk semua tautan judul\r\n        const titleLinks = document.querySelectorAll('a[href^=\"#\"]');\r\n        titleLinks.forEach(link => {\r\n            link.addEventListener('click', handleTitleClick);\r\n        });\r\n\t});\r\n    <\/script> -->\r\n<\/span><\/p>\n<table style=\"border-collapse: collapse; background-color: #fffacd; box-shadow: 0 4px 8px rgba(0, 0, 0, 0.1); border-radius: 25px 25px 25px 25px;\" width=\"100%\">\n<tbody>\n<tr>\n<td style=\"padding: 15px; border: none;\">\n<h3 style=\"margin-bottom: 10px;\"><span style=\"background-color: #990000; color: #ffffff; padding: 5px;\"><b>Key Takeaways<\/b><\/span><\/h3>\n<ul>\n<li><a href=\"#what\">Backflushing<\/a> is an automated method where raw materials are deducted after production, reducing manual entries and speeding up reporting.<\/li>\n<li><a href=\"#diff\">Unlike traditional inventory tracking<\/a>, which records every material withdrawal in real time, backflushing simplifies the process.<\/li>\n<li><a href=\"https:\/\/www.hashmicro.com\/hash-manufacturing-software\">HashMicro Manufacturing<\/a> enables efficient backflushing with BOM management, material tracking, scheduling, and barcode automation for accurate inventory.<\/li>\n<\/ul>\n<p><span data-sheets-root=\"1\"><style>\r\n.button-cta-custom {\r\n    background-color: #8a0e19;\r\n    color: #fff !important;\r\n    -webkit-transition: all .3s ease;\r\n    transition: all .3s ease;\r\n    padding: 8px 24px;\r\n    display: inline-block;\r\n    border-radius: 8px;\r\n    font-size: 16px;\r\n    font-weight: bold;\r\n}\r\n.button-cta-custom:hover{\r\n\tbackground-color:#991b26\t\t\r\n}\r\n<\/style>\r\n<a class=\"button-cta-custom\" href=\"https:\/\/www.hashmicro.com\/free-product-tour\/?medium=cta-button\" target=\"_blank\">Book a Demo Now!<\/a><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h2><b>What is Backflushing?<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">Backflushing is an inventory accounting method where material usage is recorded only after production is finished. It works by automatically deducting raw materials from stock once the final product is reported as complete.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">This approach eliminates the need to log every withdrawal during the manufacturing process, saving time and reducing manual errors. However, it also requires accurate bills of materials (BOM) and consistent production reporting.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">If not appropriately managed, backflushing may lead to discrepancies in inventory records, making real-time visibility more challenging for manufacturers.<\/span><\/p>\n<h2><b>How does Backflushing Work?<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">Backflushing may sound complex, but in practice, it follows a clear sequence. Instead of tracking every single withdrawal of raw materials, the system waits until production is finished, then updates inventory automatically based on the product\u2019s Bill of Materials (BOM).\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Here\u2019s how the process works step by step:<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">1. Creation of Bill of Materials (BOM)<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Each finished product is tied to a BOM that lists the required components and quantities. This ensures the system knows exactly what to deduct once production is reported. A detailed and accurate BOM is the foundation of successful backflushing.<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">2. Production completion reporting<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">When production is finished, operators or machines log the completed quantity in the system. This confirmation serves as the trigger for backflushing. The accuracy of this step determines how reliable the inventory update will be.<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">3. Automatic material calculation<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">The system calculates usage based on the BOM and the finished goods reported. For example, 50 bicycles would automatically deduct 100 wheels if each bicycle requires two. This removes the need for workers to manually record every material movement.<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">4. Bulk deduction from inventory<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Instead of recording withdrawals during every step, the system deducts all required materials in one adjustment. This saves time and reduces repetitive manual updates. It is especially useful for high-volume production environments.<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">5. Integration &amp; automation<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Modern ERP or MRP software connects production with inventory and finance, ensuring accurate records and reducing errors. This integration keeps all departments aligned with real-time data. As a result, managers can make faster and more informed decisions.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">With the support of advanced <\/span><a href=\"https:\/\/www.hashmicro.com\/blog\/inventory-tracking-software\/\"><span style=\"font-weight: 400;\">inventory tracking software<\/span><\/a><span style=\"font-weight: 400;\">, backflushing becomes more reliable, as every material movement and stock update is automatically synchronized with production data.<\/span><\/p>\n<h2><b>What are the Benefits of Backflushing?<\/b><\/h2>\n<p><a href=\"https:\/\/www.hashmicro.com\/blog\/wp-content\/uploads\/2025\/09\/backflushing-manufacture.webp\"><img decoding=\"async\" loading=\"lazy\" class=\"alignnone wp-image-75955 size-full\" src=\"https:\/\/www.hashmicro.com\/blog\/wp-content\/uploads\/2025\/09\/backflushing-manufacture.webp\" alt=\"backflushing manufacture\" width=\"1200\" height=\"675\" srcset=\"https:\/\/www.hashmicro.com\/blog\/wp-content\/uploads\/2025\/09\/backflushing-manufacture.webp 1200w, https:\/\/www.hashmicro.com\/blog\/wp-content\/uploads\/2025\/09\/backflushing-manufacture-300x169.webp 300w, https:\/\/www.hashmicro.com\/blog\/wp-content\/uploads\/2025\/09\/backflushing-manufacture-1024x576.webp 1024w, https:\/\/www.hashmicro.com\/blog\/wp-content\/uploads\/2025\/09\/backflushing-manufacture-768x432.webp 768w, https:\/\/www.hashmicro.com\/blog\/wp-content\/uploads\/2025\/09\/backflushing-manufacture-747x420.webp 747w, https:\/\/www.hashmicro.com\/blog\/wp-content\/uploads\/2025\/09\/backflushing-manufacture-150x84.webp 150w, https:\/\/www.hashmicro.com\/blog\/wp-content\/uploads\/2025\/09\/backflushing-manufacture-696x392.webp 696w, https:\/\/www.hashmicro.com\/blog\/wp-content\/uploads\/2025\/09\/backflushing-manufacture-1068x601.webp 1068w\" sizes=\"auto, (max-width: 1200px) 100vw, 1200px\" \/><\/a><\/p>\n<p><span style=\"font-weight: 400;\">Backflushing provides several tangible benefits for manufacturers, especially in fast-paced production environments. By automating material deduction and linking it with production reporting, companies can achieve greater efficiency and accuracy. The main benefits include:<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">1. Streamlined material tracking<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Backflushing removes the need to record every single raw material movement during production. Instead, all materials are deducted in one step after completion, making tracking faster and less complicated.<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">2. More accurate costing<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Because deductions are based on the Bill of Materials, backflushing ensures that material usage is consistently tied to production output. This leads to better cost tracking and more reliable data for financial reporting.<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">3. Improved production efficiency<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">By reducing paperwork and administrative tasks, workers can focus more on production itself. This not only shortens lead times but also minimizes workflow disruptions caused by manual record-keeping. As a result, production teams can operate more smoothly with fewer delays.<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">4. Faster inventory reconciliation<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Since backflushing updates stock automatically after production, inventory records remain aligned with actual usage. This makes monthly or quarterly reconciliation easier, with fewer discrepancies to investigate. Over time, it helps reduce audit risks and strengthens inventory accuracy.<\/span><\/p>\n<h2><b>Backflushing vs Traditional Inventory Tracking<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">Traditional inventory tracking requires recording every material movement during production, from the moment raw materials are issued until they are consumed or returned.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Backflushing, on the other hand, postpones material recording until production is completed, then automatically deducts quantities from stock based on the Bill of Materials (BOM).\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">This difference impacts the level of detail, reporting speed, administrative workload, and suitability depending on the type of manufacturing process.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">To make the contrast clearer, here\u2019s a side-by-side comparison of backflushing and traditional inventory tracking:<\/span><\/p>\n<table>\n<tbody>\n<tr>\n<td style=\"text-align: center;\"><b>Feature<\/b><\/td>\n<td style=\"text-align: center;\"><b>Backflushing<\/b><\/td>\n<td style=\"text-align: center;\"><b>Traditional Inventory Tracking<\/b><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400;\">Timing<\/span><\/td>\n<td><span style=\"font-weight: 400;\">Materials deducted after production is finished.<\/span><\/td>\n<td><span style=\"font-weight: 400;\">Materials recorded at each step of production.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400;\">Traceability<\/span><\/td>\n<td><span style=\"font-weight: 400;\">Limited detail; harder to track scrap or substitutions.<\/span><\/td>\n<td><span style=\"font-weight: 400;\">Detailed tracking of all material usage.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400;\">Workload<\/span><\/td>\n<td><span style=\"font-weight: 400;\">Minimal data entry; one update after completion.<\/span><\/td>\n<td><span style=\"font-weight: 400;\">Higher effort with multiple entries and checks.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400;\">Best Fit<\/span><\/td>\n<td><span style=\"font-weight: 400;\">High-volume, repetitive production with stable BOMs.<\/span><\/td>\n<td><span style=\"font-weight: 400;\">Custom or variable jobs needing detailed records.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400;\">Error Risk<\/span><\/td>\n<td><span style=\"font-weight: 400;\">Errors in BOM or missed scrap can affect accuracy.<\/span><\/td>\n<td><span style=\"font-weight: 400;\">Data entry errors are possible but easier to spot.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400;\">Reporting Speed<\/span><\/td>\n<td><span style=\"font-weight: 400;\">Fast and simple reporting.<\/span><\/td>\n<td><span style=\"font-weight: 400;\">Slower due to frequent updates.<\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h2><b>How to Compute for Backflush?<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">Backflushing works by deducting raw materials from inventory based on the Bill of Materials (BOM) after finished goods are produced. Instead of tracking usage step by step, the system uses a formula to calculate material consumption once production is confirmed.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The basic formula is:<\/span><\/p>\n<p><b>Raw Material Usage = Quantity of Finished Goods \u00d7 Quantity of Material per Unit (from BOM)<\/b><\/p>\n<p><span style=\"font-weight: 400;\">For example, if each chair requires 4 legs and the factory completes 100 chairs, then the backflushed material deduction is:<\/span><\/p>\n<p><b>100 chairs \u00d7 4 legs = 400 legs deducted from inventory<\/b><\/p>\n<p><span style=\"font-weight: 400;\">By following this formula, manufacturers can keep inventory aligned with production output, reduce manual entries, and ensure stock accuracy \u2014 as long as the BOM is correct and reporting is done consistently.<\/span><\/p>\n<h2><b>Example of Backflushing<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">To better understand how backflushing works, let\u2019s look at a simple case. Imagine a factory producing wooden chairs, where the Bill of Materials (BOM) specifies that each chair requires:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">4 wooden legs<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">1 seat frame<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">1 backrest<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">Now, suppose the production team completes 100 chairs in a batch. Instead of recording every leg, frame, and backrest as they are withdrawn, the system waits until production is finished.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Once the 100 chairs are marked as complete, the system automatically deducts 400 wooden legs, 100 seat frames, and 100 backrests from inventory records.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">This example shows how backflushing eliminates repetitive data entry while keeping stock updated. At the same time, it highlights the importance of an accurate BOM and consistent reporting, since any error in those areas will directly affect inventory accuracy.<\/span><\/p>\n<h2><b>How HashMicro Manufacturing Simplifies Backflushing<\/b><\/h2>\n<p><a href=\"https:\/\/www.hashmicro.com\/blog\/wp-content\/uploads\/2025\/08\/manufacture-hashmicro.png\"><img decoding=\"async\" loading=\"lazy\" class=\"alignnone wp-image-75109 size-full\" src=\"https:\/\/www.hashmicro.com\/blog\/wp-content\/uploads\/2025\/08\/manufacture-hashmicro.png\" alt=\"manufacture hashmicro\" width=\"782\" height=\"479\" srcset=\"https:\/\/www.hashmicro.com\/blog\/wp-content\/uploads\/2025\/08\/manufacture-hashmicro.png 782w, https:\/\/www.hashmicro.com\/blog\/wp-content\/uploads\/2025\/08\/manufacture-hashmicro-300x184.png 300w, https:\/\/www.hashmicro.com\/blog\/wp-content\/uploads\/2025\/08\/manufacture-hashmicro-768x470.png 768w, https:\/\/www.hashmicro.com\/blog\/wp-content\/uploads\/2025\/08\/manufacture-hashmicro-686x420.png 686w, https:\/\/www.hashmicro.com\/blog\/wp-content\/uploads\/2025\/08\/manufacture-hashmicro-150x92.png 150w, https:\/\/www.hashmicro.com\/blog\/wp-content\/uploads\/2025\/08\/manufacture-hashmicro-696x426.png 696w\" sizes=\"auto, (max-width: 782px) 100vw, 782px\" \/><\/a><\/p>\n<p><span style=\"font-weight: 400;\">Implementing backflushing can bring efficiency, but it also requires precise data and the right system to avoid errors. Manual methods or outdated tools often cause mismatched inventory, inaccurate costing, or delayed reports.<\/span><\/p>\n<p><a href=\"https:\/\/www.hashmicro.com\/hash-manufacturing-software\"><span style=\"font-weight: 400;\">HashMicro Manufacturing Software<\/span><\/a><span style=\"font-weight: 400;\"> offers automated backflushing that integrates seamlessly with production, inventory, and finance.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">With accurate BOM management, real-time stock updates, and instant reporting, manufacturers can reduce manual effort and ensure reliable data across departments. This allows businesses to enjoy the benefits of backflushing without the common risks.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Key Features of HashMicro Manufacturing:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Bill of Materials (BoM) Management<\/b><span style=\"font-weight: 400;\">: Securely manage product recipes and material compositions, ensuring standardized production and accurate backflushing of components.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Production Scheduling<\/b><span style=\"font-weight: 400;\">: Plan and optimize manufacturing schedules based on demand forecasts and historical data, helping synchronize production with material usage.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Raw Material Tracking<\/b><span style=\"font-weight: 400;\">: Monitor availability, consumption, and movement of raw materials in real-time, reducing the risk of stock shortages or overages during backflushing.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Production Report Tracking<\/b><span style=\"font-weight: 400;\">: Track daily, monthly, and annual production reports with ease, providing reliable data for backflushing and inventory reconciliation.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Finished Goods Production Simulation<\/b><span style=\"font-weight: 400;\">: Simulate finished goods production to visualize material requirements and output before actual manufacturing, supporting more accurate backflushing.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Integration of Purchasing, Sales, and HR<\/b><span style=\"font-weight: 400;\">: Align procurement, order processing, and workforce management to ensure smooth material flow and precise inventory updates.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Barcode System<\/b><span style=\"font-weight: 400;\">: Automate tracking of raw materials, work-in-progress, and finished goods, enhancing accuracy in backflushing and reducing manual errors.<\/span><\/li>\n<\/ul>\n<h3><strong>Conclusion<\/strong><\/h3>\n<p><span style=\"font-weight: 400;\">Backflushing is a streamlined method for recording material usage in manufacturing, where inventory deductions happen automatically once production is completed. It eliminates repetitive manual entries, ensures faster reporting, and keeps stock levels aligned with the Bill of Materials.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The process works by linking finished goods with their required components, so when a product is marked as completed, all associated materials are deducted from inventory in one step. This saves time and reduces errors, provided the BOM and reporting are accurate.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">To make backflushing effective, manufacturers need a system that connects production, inventory, and reporting. <\/span><a href=\"https:\/\/www.hashmicro.com\/hash-manufacturing-software\"><span style=\"font-weight: 400;\">HashMicro Manufacturing Software<\/span><\/a><span style=\"font-weight: 400;\"> delivers this with features like BOM management, raw material tracking, scheduling, and barcode automation, enabling efficient and accurate backflushing.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Ready to experience how backflushing can transform your production process? Book a<\/span> <a href=\"https:\/\/www.hashmicro.com\/free-product-tour\/\"><b>free demo<\/b><\/a><span style=\"font-weight: 400;\"> with HashMicro today and see how our solution can optimize your manufacturing operations in 2026.<\/span><\/p>\n<p><span style=\"font-weight: 400;\"><a href=\"https:\/\/www.hashmicro.com\/hash-manufacturing-software?medium=moneysite-banner\" target=\"_blank\"><img decoding=\"async\" loading=\"lazy\" width=\"712\" src=\"https:\/\/www.hashmicro.com\/blog\/wp-content\/uploads\/2025\/06\/Manufacturing.webp\" alt=\"Hash Manufacturing Automation\"><\/a><\/span><\/p>\n<h3><strong>FAQ About Backflushing<\/strong><\/h3>\n<ul class=\"bottom_faq\">\n<li>\n<details>\n<summary><strong>What is the back flushing process?<\/strong><\/summary>\n<p>The backflushing process usually begins when a customer order is received. The system identifies the components needed to complete the order and automatically deducts them from inventory. This step ensures that the required raw materials are allocated and ready for production.<\/p>\n<\/details>\n<\/li>\n<li>\n<details>\n<summary><strong>What is the difference between backflush and issue?<\/strong><\/summary>\n<p>Both methods are applied in repetitive and complex discrete manufacturing. Direct issue is more common in complex discrete production involving serialized components, while backflushing is better suited for bulk inventory, especially for low-value or non-critical items.<\/p>\n<\/details>\n<\/li>\n<li>\n<details>\n<summary><strong>What is backflushing in supply chain?<\/strong><\/summary>\n<p>Backflushing is a strategy where inventory transactions are recorded after production is completed. The term refers to the retroactive allocation of costs, as manufacturing expenses are only calculated once the goods are finished.<\/p>\n<\/details>\n<\/li>\n<\/ul>\n<p><script type=\"application\/ld+json\">\n{\n  \"@context\": \"https:\/\/schema.org\",\n  \"@type\": \"FAQPage\",\n  \"mainEntity\": [{\n    \"@type\": \"Question\",\n    \"name\": \"What is the back flushing process?\",\n    \"acceptedAnswer\": {\n      \"@type\": \"Answer\",\n      \"text\": \"The backflushing process usually begins when a customer order is received. The system identifies the components needed to complete the order and automatically deducts them from inventory. 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The term refers to the retroactive allocation of costs, as manufacturing expenses are only calculated once the goods are finished.\"\n    }\n  }]\n}\n<\/script><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Backflushing in manufacturing is a method of recording material usage after production is completed instead of tracking every withdrawal in real time. While it saves time, many companies struggle with issues like inaccurate stock levels and limited traceability. According to a recent Deloitte survey, nearly 67% of manufacturers cite real-time visibility into inventory and material [&hellip;]<\/p>\n","protected":false},"author":218,"featured_media":75956,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[253],"tags":[],"class_list":{"0":"post-75945","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-manufacturing"},"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v26.6 (Yoast SEO v26.6) - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>What is Backflushing? Ultimate Guide for Manufacturing in 2026<\/title>\n<meta name=\"description\" content=\"Learn what backflushing is, how it works in manufacturing, its benefits, and why it\u2019s key to accurate inventory management in 2026.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.hashmicro.com\/blog\/backflushing\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"What is Backflushing? 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